Xerox WORKCENTER 5222 Service  Manual Field Download Page 4

June, 2008

2-2

WorkCentre 5222, 5225, 5230

Revision

Status Indicator Raps

005-197 Prohibit Combine Size JAM RAP ......................................................................

2-70

005-198 Too Short Size JAM RAP..................................................................................

2-71

005-199 Too Long Size JAM RAP ..................................................................................

2-72

005-275 DADF ROM Download Error .............................................................................

2-73

005-275 DADF Error .......................................................................................................

2-73

005-280 DADF EPROM Failure RAP..............................................................................

2-74

005-284 DADF Auto Paper Selection Sensor Logic Failure RAP ...................................

2-74

005-285 DADF Nudger Lift Up Failure RAP....................................................................

2-75

005-286 DADF Feed Out Sensor Failure RAP ...............................................................

2-76

005-305 CVT Feeder Cover Interlock Open (running) RAP............................................

2-78

005-306 Tray Interlock Open RAP ..................................................................................

2-78

005-309 CVT L/H Interlock Open RAP ...........................................................................

2-79

005-500 Downloader Failure RAP ..................................................................................

2-79

005-906 CVT Feed Sensor Static JAM RAP...................................................................

2-80

005-907 CVT Pre-Registration Sensor Static JAM RAP .................................................

2-81

005-908 CVT Registration Sensor Static JAM RAP........................................................

2-82

005-909 DADF Lead Sensor Static Jam .........................................................................

2-82

005-910 DADF Out Sensor Static Jam ...........................................................................

2-83

005-911 DADF Exit 1 Sensor Static Jam ........................................................................

2-83

005-912 DADF Exit 2 Sensor Static Jam ........................................................................

2-84

005-913 CVT Invert Sensor Static JAM RAP ..................................................................

2-84

005-914 DADF APS1, 2, 3, Sensor Static Jam ...............................................................

2-85

005-915 CVT APS No1 Sensor Static JAM RAP ............................................................

2-85

005-916 CVT APS No2 Sensor Static JAM RAP ............................................................

2-86

005-917 CVT APS No3 Sensor Static JAM RAP ............................................................

2-87

005-918 CVT Invert Sensor Static Jam RAP ..................................................................

2-87

005-919 DADF Tray Lift Up Failure RAP ........................................................................

2-88

005-940 DADF No Original Failure RAP .........................................................................

2-88

005-941 DADF Not Enough Documents Failure RAP.....................................................

2-89

005-942 Doc fault loading on DADF RAP .......................................................................

2-89

 010 Fuser

010-313 Control (Center) Thermistor Failure RAP..........................................................

2-91

010-314 Rear Thermistor Failure RAP............................................................................

2-92

010-318 Hot-Sagging Recovery Failure RAP .................................................................

2-93

010-320 Heat Roll Over Temperature Failure RAP ........................................................

2-94

010-327 Fuser On Time Failure RAP..............................................................................

2-95

010-398 Fuser Lock Failure RAP....................................................................................

2-96

010-420 Fuser Near end of life RAP ...............................................................................

2-96

010-421 Fuser end of life RAP........................................................................................

2-97

 012 Integrated Finisher

012-132 (Integrated Finisher) Ent Sensor ON Jam.........................................................

2-99

012-151 (Integrated Finisher) Compiler Exit Sensor OFF Jam .......................................

2-100

012-152 (Integrated Finisher) Compiler Exit Sensor ON Jam.........................................

2-101

012-161 (Integrated Finisher) Set Eject Jam ..................................................................

2-102

012-211 (Integrated Finisher) Stacker Tray Fail .............................................................

2-103

012-221 (Integrated Finisher) Front Tamper Home Sensor ON Fail...............................

2-105

012-223 (Integrated Finisher) Front Tamper Home Sensor OFF Fail .............................

2-106

012-224 (Integrated Finisher) Rear Tamper Home Sensor OFF Fail .............................

2-107

012-259 (Integrated Finisher) Eject Home Sensor ON Fail ............................................

2-108

012-263 (Integrated Finisher) Rear Tamper Home Sensor ON Fail ...............................

2-109

012-280 (In

 

 

 

 

 

 

......

2-110

012-283 (In g

 

 

 

 

 

......

2-111

012-284 (Integrated Finisher) Set Clamp Home Sensor OFF Fail ..................................

2-112

012-291 (Integrated Finisher) Stapler Fail.......................................................................

2-113

012-301 (Integrated Finisher) Top Cover Interlock OPEN ..............................................

2-114

012-302 (Integrated Finisher) Front Cover Interlock OPEN ............................................

2-115

012-903 (Integrated Finisher) Paper Remains at Compiler Exit Sensor .........................

2-115

012-935 (Integrated Finisher) Paper Remains at Ent Sensor .........................................

2-116

 012 LX Finisher

012-111 H-Transport Entrance Sensor Off JAM A RAP (LX)..........................................

2-117

012-112 H-Transport Entrance Sensor On JAM A RAP (LX)..........................................

2-118

012-126 H-Transport Entrance OFF JAM B RAP (LX)....................................................

2-119

012-131 H-Transport Entrance Sensor On JAM B RAP (LX)..........................................

2-120

012-132 H-Transport Entrance Sensor On JAM RAP (LX) .............................................

2-121

012-151 Compiler Exit Sensor Off JAM RAP (LX) ..........................................................

2-122

012-152 Compiler Exit Sensor On JAM RAP (LX) ..........................................................

2-123

012-161 Finisher Set Eject JAM RAP (LX)......................................................................

2-124

012-211 Stacker Tray Failure RAP (LX)..........................................................................

2-125

012-212 Stacker Tray Upper Limit Failure RAP (LX) ......................................................

2-126

012-213 Stacker Tray Lower Limit Failure RAP (LX) ......................................................

2-127

012-221 Front Tamper Home Sensor On Failure RAP (LX) ...........................................

2-128

012-223 Front Tamper Home Sensor Off Failure RAP (LX) ...........................................

2-129

012-224 Rear Tamper Home Sensor Off Failure RAP (LX) ............................................

2-130

012-231 Punch Home Sensor ON Fail (LX) ....................................................................

2-131

012-243 Booklet Folder Home Sensor ON Fail (LX) .......................................................

2-132

012-249 Booklet Front Stapler Fail (LX)..........................................................................

2-132

012-259 Eject Home Sensor ON Failure RAP (LX).........................................................

2-133

012-260 Eject Clamp Home Sensor ON Failure RAP (LX) .............................................

2-134

012-263 Rear Tamper Failure RAP (LX).........................................................................

2-135

012-265 Booklet Folder Home Sensor OFF Fail (LX) .....................................................

2-136

012-268 Booklet Rear Stapler Fail (LX) ..........................................................................

2-136

012-269 Booklet Sub-CPU Communications Fail (LX)....................................................

2-137

012-282 Eject Clamp Home Sensor Off Failure RAP (LX)..............................................

2-137

012-283 Set Clamp Home Sensor On Failure RAP (LX) ................................................

2-138

012-284 Set Clamp Home Sensor Off Failure RAP (LX) ................................................

2-139

012-291 Stapler Failure RAP (LX)...................................................................................

2-141

012-295 Staple Move Sensor On Failure RAP (LX)........................................................

2-141

012-296 Staple Move Sensor Off Failure RAP (LX)........................................................

2-142

012-300 Eject Cover Open (LX) ......................................................................................

2-143

012-302 Finisher Front Cover Open RAP (LX) ...............................................................

2-144

012-303 Finisher H-Transport Cover Open RAP (LX).....................................................

2-145

012-334 Download Mode Failure RAP (LX) ....................................................................

2-145

012-500 Download Failure RAP (LX) ..............................................................................

2-146

012-700 Punch Dust Nearly Full RAP (LX) .....................................................................

2-146

012-901 Finisher H-Transport Entrance Sensor Static JAM RAP (LX) ...........................

2-147

012-903 Paper Remains at Compiler Exit Sensor RAP (LX) ..........................................

2-148

012-905 Compile Tray No Paper Sensor JAM RAP (LX)................................................

2-149

012-923 H-Transport Entrance SNR static JAM B RAP (LX)..........................................

2-150

012-935 Paper at Finisher Entrance Sensor (LX) ...........................................................

2-150

012-949 Punch Box Missing RAP (LX) ...........................................................................

2-151

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Summary of Contents for WORKCENTER 5222

Page 1: ...Tabloid Black and white Multifunction Printer WorkCentre 5225 5230 5222 Service Manual service repair manual com...

Page 2: ...5230 Service Call Procedures Revision 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Act...

Page 3: ...ot Found RAP 2 35 003 764 Image Overlay RAP 2 36 003 780 FAX Scan Compression Error RAP 2 36 003 795 AMS Limit Error RAP 2 37 003 930 300 DPI Scan RAP 2 37 003 931 400 DPI Scan RAP 2 38 003 932 600 DP...

Page 4: ...sor ON Fail 2 109 012 280 In 2 110 012 283 In g p 2 111 012 284 Integrated Finisher Set Clamp Home Sensor OFF Fail 2 112 012 291 Integrated Finisher Stapler Fail 2 113 012 301 Integrated Finisher Top...

Page 5: ...ontROM Fail 2 RAP 2 177 016 340 ESS FontROM Fail 3 RAP 2 177 016 341 ESS FontROM Fail 4 RAP 2 178 016 342 ESS RTC Failure RAP 2 178 016 345 ESS NV Memory Failure RAP 2 179 016 347 ESS PageMemory Failu...

Page 6: ...230 016 735 Updating Job Template RAP 2 230 016 736 Remote Directory Lock RAP 2 231 016 737 Remote Directory Removal RAP 2 231 016 738 PS Booklet Output Size Illegal RAP 2 232 016 739 Document and Out...

Page 7: ...D Full or HDD Access Error RAP 2 276 018 526 Rejected to be Refresh RAP 2 277 018 527 JT Monitor Internal Error RAP 2 277 018 528 Soap Request Error RAP 2 278 018 529 Duplicate Scan Request RAP 2 278...

Page 8: ...age Memory Capacity or no Hard Disk RAP 2 337 024 742 Output Paper for Booklet Over Counts RAP 2 338 024 746 Print Request Failure Paper RAP 2 338 024 747 Print Instruction Failure RAP 2 339 024 748 B...

Page 9: ...MB Protocol error 4 008 RAP 2 398 027 549 SMB Protocol error 4 009 RAP 2 399 027 564 SMB Protocol error 4 024 RAP 2 399 027 565 SMB Protocol error 4 025 RAP 2 400 027 566 SMB Protocol error 4 026 RAP...

Page 10: ...5 Fax Communication RAP 2 451 034 506 Fax Communication RAP 2 451 034 507 Fax Communication RAP 2 452 034 508 Fax Communication RAP 2 452 034 509 Fax Communication RAP 2 453 034 510 Fax Communication...

Page 11: ...e Processing Error RAP 2 500 041 NVM 041 340 MCU PWB Data RAP 2 501 041 500 2 501 041 501 2 502 042 Drives 042 323 Drum K Motor Drive Failure RAP 2 503 042 325 Main Motor Failure RAP 2 503 047 Communi...

Page 12: ...078 301 HCF Docking interlock Open RAP 2 562 078 500 Write to HCF ROM error detection During DLD method RAP 2 563 078 900 HCF Feed Out Sensor Static Jam RAP 2 563 078 940 HCF Paper Misfeed RAP 2 564 0...

Page 13: ...381 ABL Initialize RAP 2 619 2 620 2 620 116 388 MCC RAP 2 621 116 389 RAM Install RAP 2 621 116 390 ROM NVM Mismatch RAP 2 622 116 391 Country Code RAP 2 622 116 395 USB Software RAP 2 623 116 399 In...

Page 14: ...T Speed RAP 2 671 124 315 Serial Number Mismatch RAP 2 671 124 316 Product Mode RAP 2 672 124 317 All Product Mode RAP 2 672 124 318 Product Type Software Key RAP 2 673 124 319 All Product Types Softw...

Page 15: ...ibrary Short of Memory RAP 2 707 133 219 Fax Work Memory RAP 2 707 133 220 Fax Control Task RAP 2 708 133 221 Fax Card Boot RAP 2 708 133 222 Fax Card does not respond intervalley RAP 2 709 133 223 Fa...

Page 16: ...cification 3 18 IQS10 Resolution Specification 3 19 IQS11 Skips And Smears Specification 3 20 IQS12 Magnification Specification 3 21 IQS13 Background Specification 3 22 Defect Samples Image Defect Sam...

Page 17: ...Assembly 4 59 REP 10 2 1 Rear Lower Cover 4 61 11 IIT REP 11 1 1 Platen Cushion 4 63 REP 11 1 2 Control Panel Assembly 4 64 REP 11 3 1 Platen Glass 4 64 REP 11 3 2 IIT IPS PWB Mono 4 65 REP 11 3 3 IIT...

Page 18: ...185 REP 22 3 1 Paddle Belt 4 187 REP 22 3 2 Sub Paddle Solenoid 4 189 REP 22 4 1 Exit Roll Assembly 4 191 REP 22 4 2 Staple Assembly 4 193 REP 22 4 3 Set Clamp Home Sensor 4 194 REP 22 4 4 Exit Roll...

Page 19: ...PL 10 1 Cover Front Left 5 35 PL 10 2 Cover Rear Right 5 36 11 IIT PL 11 1 Platen Cover 5 37 PL 11 2 Control Panel 5 38 PL 11 3 Platen Glass 5 39 PL 11 4 CCD PWB Sensor 5 40 PL 11 5 Carriage Cable Mot...

Page 20: ...LX PL 23 1 H Transport Assembly 1 of 5 Office Finisher LX 5 88 PL 23 2 H Transport Assembly 2 of 5 Office Finisher LX 5 89 PL 23 3 H Transport Assembly 3 of 5 Office Finisher LX 5 90 PL 23 4 H Transpo...

Page 21: ...est Pattern Print 6 137 Webpage Administrator Password 6 139 Center Tray Offsetting 6 140 E Mail Icon 6 140 FAX Output Separation 6 141 General Procedures GP 1 Intermittent Problem RAP 6 143 GP 2 Fax...

Page 22: ...ck Locations 7 17 7 Wirenets IOT Wirenets 7 45 HCF Wirenets 7 60 Integrated Office Finisher Wirenets 7 63 Office Finisher LX Wirenets 7 66 7 BSDs Chain 1 Standby Power 7 69 Chain 2 User Interface 7 73...

Page 23: ...5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 52...

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