Xerox WORKCENTER 5222 Service  Manual Field Download Page 18

June, 2008

4-2

WorkCentre 5222, 5225, 5230

Revision

Repairs and Adjustments

REP 16.1.3 H-Transport Belt .................................................................
REP 16.1.4 H-Transport Motor ..............................................................
REP 16.2.1 SB-Finisher Undocking ................................................................................

4-145

REP 16.2.2 Front Cover Assembly .................................................................................

4-146

REP 16.2.3 Rear Upper Cover........................................................................................

4-147

REP 16.2.4 Rear Lower Cover........................................................................................

4-147

REP 16.2.5 Eject Cover ..................................................................................................

4-148

REP 16.2.6 Foot Cover ...................................................................................................

4-151

REP 16.2.7 Stacker Lower Cover ...................................................................................

4-151

REP 16.2.8 Stacker Upper Cover ...................................................................................

4-152

REP 16.2.9 Stack Height Sensors 1 and 2 .....................................................................

4-152

REP 16.2.10 Sub Paddle Solenoid Assembly.................................................................

4-153

REP 16.2.11 Finisher Stapler Move Motor......................................................................

4-153

REP 16.2.12 Finisher Stapler Assembly .........................................................................

4-155

REP 16.2.13 Compiler Tray Assembly............................................................................

4-156

REP 16.2.14 Folder Knife Assembly ...............................................................................

4-166

REP 16.2.15 Stacker Elevator Motor ..............................................................................

4-167

REP 16.2.16 Stacker Tray ..............................................................................................

4-167

REP 16.2.18 Eject Belt....................................................................................................

4-168

REP 16.2.19 Eject Motor Assembly ................................................................................

4-168

REP 16.2.21 Finisher PWB.............................................................................................

4-169

REP 16.2.22 Finisher LVPS............................................................................................

4-169

REP 16.2.23 Eject Motor.................................................................................................

4-170

REP 16.2.24 Front/Rear Tamper Motor ..........................................................................

4-170

REP 16.2.25 Front/Rear Tamper Home Sensors ...........................................................

4-171

REP 16.2.26 Compiler No Paper Sensor........................................................................

4-171

REP 16.2.27 Front/Rear Carriage Assembly ..................................................................

4-172

REP 16.3.1 Booklet PWB................................................................................................

4-173

REP 16.3.2 Booklet Maker Assembly .............................................................................

4-174

REP 16.3.3 Booklet Front Cover .....................................................................................

4-176

REP 16.3.4 Booklet Rear Cover .....................................................................................

4-177

REP 16.3.5 Booklet Top Cover .......................................................................................

4-179

REP 16.3.6 Booklet PWB Cover .....................................................................................

4-179

REP 16.3.7 Booklet Left Cover .......................................................................................

4-180

REP 16.3.8 Booklet Front/Rear Stapler ..........................................................................

4-180

REP 16.3.9 Booklet Stapler Move Motor ........................................................................

4-182

 22. A Finisher

REP 22.1 Intergrated Office Finisher ..............................................................................

4-185

REP 22.3.1 Paddle Belt ..................................................................................................

4-187

REP 22.3.2 Sub Paddle Solenoid ...................................................................................

4-189

REP 22.4.1 Exit Roll Assembly .......................................................................................

4-191

REP 22.4.2 Staple Assembly ..........................................................................................

4-193

REP 22.4.3 Set Clamp Home Sensor .............................................................................

4-194

REP 22.4.4 Exit Roll Assembly .......................................................................................

4-196

REP 22.5.1 Pinch Roll.....................................................................................................

4-198

REP 22.5.2 Finisher Entrance Sensor ............................................................................

4-198

REP 22.5.3 Compile Exit Sensor ....................................................................................

4-200

REP 22.5.4 Main Paddle Shaft Assembly.......................................................................

4-201

REP 22.5.5 Lower Chute Assembly................................................................................

4-203

REP 22.6.1 ENT Roll Assembly......................................................................................

4-206

REP 22.6.2 Upper Chute Assembly................................................................................

4-208

 

 

 

 

.......................................................................

4-209

 

 

 

y

.......................................................................

4-210

REP 22.8.2 Stacker Shaft Assembly...............................................................................

4-211

REP 22.8.3 Stacker Motor...............................................................................................

4-214

REP 22.8.4 Stacker Stack Sensor ..................................................................................

4-216

REP 22.9.1 Compile Assembly .......................................................................................

4-216

REP 22.9.2 Set Clamp Shaft...........................................................................................

4-218

REP 22.9.3 Eject Belts ....................................................................................................

4-220

REP 22.9.4 Eject/Set Clamp Motor Assembly ................................................................

4-221

REP 22.9.5 Rear Tamper Home Sensor.........................................................................

4-223

REP 22.9.6 Eject Shaft Assembly ...................................................................................

4-225

REP 22.10.1 Front/Rear Tamper Motor Assembly..........................................................

4-226

REP 22.10.2 Front Tamper Home Sensor ......................................................................

4-228

REP 22.10.3 Eject Clamp Home Sensor.........................................................................

4-229

REP 22.10.4 Stack Height Sensor ..................................................................................

4-231

 7. HCF

ADJ 7.1.2 HCF Side Edge Registration ..........................................................................

4-233

 9. Electrical Components

ADJ 9.1.1 IOT Lead Edge/Side Edge Registration .........................................................

4-235

ADJ 9.2.1 Edge Erase Value Adjustment........................................................................

4-237

ADJ 9.3.1 Firmware Version Downloading......................................................................

4-238

 11. IIT

ADJ 11.1.1 IIT Lead Edge/Side Edge Registration .........................................................

4-239

ADJ 11.2.1 Reduce/Enlarge Adjustment.........................................................................

4-240

ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................

4-241

 15. DADF

ADJ 15.1.1 DADF Side Edge Registration ......................................................................

4-245

ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function ......

4-246

ADJ 15.1.4 DADF Lead Edge Registration .....................................................................

4-247

ADJ 15.1.5 DADF Height Adjustment .............................................................................

4-249

ADJ 15.1.6 DADF Position (Skew) Adjustment...............................................................

4-250

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Summary of Contents for WORKCENTER 5222

Page 1: ...Tabloid Black and white Multifunction Printer WorkCentre 5225 5230 5222 Service Manual service repair manual com...

Page 2: ...5230 Service Call Procedures Revision 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Act...

Page 3: ...ot Found RAP 2 35 003 764 Image Overlay RAP 2 36 003 780 FAX Scan Compression Error RAP 2 36 003 795 AMS Limit Error RAP 2 37 003 930 300 DPI Scan RAP 2 37 003 931 400 DPI Scan RAP 2 38 003 932 600 DP...

Page 4: ...sor ON Fail 2 109 012 280 In 2 110 012 283 In g p 2 111 012 284 Integrated Finisher Set Clamp Home Sensor OFF Fail 2 112 012 291 Integrated Finisher Stapler Fail 2 113 012 301 Integrated Finisher Top...

Page 5: ...ontROM Fail 2 RAP 2 177 016 340 ESS FontROM Fail 3 RAP 2 177 016 341 ESS FontROM Fail 4 RAP 2 178 016 342 ESS RTC Failure RAP 2 178 016 345 ESS NV Memory Failure RAP 2 179 016 347 ESS PageMemory Failu...

Page 6: ...230 016 735 Updating Job Template RAP 2 230 016 736 Remote Directory Lock RAP 2 231 016 737 Remote Directory Removal RAP 2 231 016 738 PS Booklet Output Size Illegal RAP 2 232 016 739 Document and Out...

Page 7: ...D Full or HDD Access Error RAP 2 276 018 526 Rejected to be Refresh RAP 2 277 018 527 JT Monitor Internal Error RAP 2 277 018 528 Soap Request Error RAP 2 278 018 529 Duplicate Scan Request RAP 2 278...

Page 8: ...age Memory Capacity or no Hard Disk RAP 2 337 024 742 Output Paper for Booklet Over Counts RAP 2 338 024 746 Print Request Failure Paper RAP 2 338 024 747 Print Instruction Failure RAP 2 339 024 748 B...

Page 9: ...MB Protocol error 4 008 RAP 2 398 027 549 SMB Protocol error 4 009 RAP 2 399 027 564 SMB Protocol error 4 024 RAP 2 399 027 565 SMB Protocol error 4 025 RAP 2 400 027 566 SMB Protocol error 4 026 RAP...

Page 10: ...5 Fax Communication RAP 2 451 034 506 Fax Communication RAP 2 451 034 507 Fax Communication RAP 2 452 034 508 Fax Communication RAP 2 452 034 509 Fax Communication RAP 2 453 034 510 Fax Communication...

Page 11: ...e Processing Error RAP 2 500 041 NVM 041 340 MCU PWB Data RAP 2 501 041 500 2 501 041 501 2 502 042 Drives 042 323 Drum K Motor Drive Failure RAP 2 503 042 325 Main Motor Failure RAP 2 503 047 Communi...

Page 12: ...078 301 HCF Docking interlock Open RAP 2 562 078 500 Write to HCF ROM error detection During DLD method RAP 2 563 078 900 HCF Feed Out Sensor Static Jam RAP 2 563 078 940 HCF Paper Misfeed RAP 2 564 0...

Page 13: ...381 ABL Initialize RAP 2 619 2 620 2 620 116 388 MCC RAP 2 621 116 389 RAM Install RAP 2 621 116 390 ROM NVM Mismatch RAP 2 622 116 391 Country Code RAP 2 622 116 395 USB Software RAP 2 623 116 399 In...

Page 14: ...T Speed RAP 2 671 124 315 Serial Number Mismatch RAP 2 671 124 316 Product Mode RAP 2 672 124 317 All Product Mode RAP 2 672 124 318 Product Type Software Key RAP 2 673 124 319 All Product Types Softw...

Page 15: ...ibrary Short of Memory RAP 2 707 133 219 Fax Work Memory RAP 2 707 133 220 Fax Control Task RAP 2 708 133 221 Fax Card Boot RAP 2 708 133 222 Fax Card does not respond intervalley RAP 2 709 133 223 Fa...

Page 16: ...cification 3 18 IQS10 Resolution Specification 3 19 IQS11 Skips And Smears Specification 3 20 IQS12 Magnification Specification 3 21 IQS13 Background Specification 3 22 Defect Samples Image Defect Sam...

Page 17: ...Assembly 4 59 REP 10 2 1 Rear Lower Cover 4 61 11 IIT REP 11 1 1 Platen Cushion 4 63 REP 11 1 2 Control Panel Assembly 4 64 REP 11 3 1 Platen Glass 4 64 REP 11 3 2 IIT IPS PWB Mono 4 65 REP 11 3 3 IIT...

Page 18: ...185 REP 22 3 1 Paddle Belt 4 187 REP 22 3 2 Sub Paddle Solenoid 4 189 REP 22 4 1 Exit Roll Assembly 4 191 REP 22 4 2 Staple Assembly 4 193 REP 22 4 3 Set Clamp Home Sensor 4 194 REP 22 4 4 Exit Roll...

Page 19: ...PL 10 1 Cover Front Left 5 35 PL 10 2 Cover Rear Right 5 36 11 IIT PL 11 1 Platen Cover 5 37 PL 11 2 Control Panel 5 38 PL 11 3 Platen Glass 5 39 PL 11 4 CCD PWB Sensor 5 40 PL 11 5 Carriage Cable Mot...

Page 20: ...LX PL 23 1 H Transport Assembly 1 of 5 Office Finisher LX 5 88 PL 23 2 H Transport Assembly 2 of 5 Office Finisher LX 5 89 PL 23 3 H Transport Assembly 3 of 5 Office Finisher LX 5 90 PL 23 4 H Transpo...

Page 21: ...est Pattern Print 6 137 Webpage Administrator Password 6 139 Center Tray Offsetting 6 140 E Mail Icon 6 140 FAX Output Separation 6 141 General Procedures GP 1 Intermittent Problem RAP 6 143 GP 2 Fax...

Page 22: ...ck Locations 7 17 7 Wirenets IOT Wirenets 7 45 HCF Wirenets 7 60 Integrated Office Finisher Wirenets 7 63 Office Finisher LX Wirenets 7 66 7 BSDs Chain 1 Standby Power 7 69 Chain 2 User Interface 7 73...

Page 23: ...5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 52...

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