Xerox WORKCENTER 5222 Service  Manual Field Download Page 12

June, 2008

2-10

WorkCentre 5222, 5225, 5230

Revision

Status Indicator Raps

073-210 Tray 3 Lift Up Failure RAP ................................................................................

2-534

073-211 Tray 3 Broken RAP ...........................................................................................

2-535

071-940 Tray 3 Lift Up RAP ............................................................................................

2-535

 074 Tray 4

074-101 Tray 4 Miss Feed JAM RAP..............................................................................

2-537

074-102 Tray 2 Feed Out Sensor On JAM (Tray 4 Feed) RAP ......................................

2-538

074-103 Tray 3 Feed Out Sensor On JAM (Tray 4 Feed) RAP ......................................

2-539

074-105 Tray 4 Registration Sensor On JAM RAP.........................................................

2-540

074-210 Tray 4 Lift Up Failure RAP ................................................................................

2-541

074-211 Tray 4 Broken RAP ...........................................................................................

2-542

071-940 Tray 4 Lift Up RAP ............................................................................................

2-542

 075 MPT

075-135 MPT Registration Sensor On JAM RAP ...........................................................

2-543

 077 Jam and Cover Open

077-101 Registration Sensor Off JAM RAP ....................................................................

2-545

077-103 Fuser Exit Sensor Off JAM RAP .......................................................................

2-546

077-104 Exit Sensor off (too short) JAM RAP.................................................................

2-547

077-106 Fuser Exit Sensor On JAM RAP .......................................................................

2-548

077-109 IOT Exit Sensor ON JAM Straight RAP ............................................................

2-549

077-113 IOT Exit Sensor OFF JAM Straight RAP ..........................................................

2-550

077-114 Exit 2 Sensor Static JAM RAP ..........................................................................

2-550

077-129 Registration Sensor On JAM (Duplex Feed/Stop Case) RAP ..........................

2-551

077-130 Duplex Out Sensor On JAM RAP .....................................................................

2-552

077-131 Duplex Wait Sensor On JAM RAP ....................................................................

2-553

077-211 Detected different Type Tray Module RAP .......................................................

2-554

077-300 IOT Front Cover Open RAP..............................................................................

2-554

077-301 Left Hand Interlock Open RAP..........................................................................

2-555

077-305 Tray Module Left Hand Cover Interlock Open RAP ..........................................

2-556

077-307 DUP Cover Open RAP......................................................................................

2-556

077-308 Left Hand HIGH Interlock Open RAP................................................................

2-557

077-309 Left Hand Low Interlock Open RAP ..................................................................

2-557

077-310 Controller Failed to send image RAP................................................................

2-558

077-329 Main Motor Stop Error RAP ..............................................................................

2-558

 078 Controller

078-101 HCF to Feed Out Sensor Fault RAP .................................................................

2-559

078-102 HCF to Registration Sensor Fault RAP.............................................................

2-559

078-104 HCF Feed Out Sensor Fault RAP .....................................................................

2-560

078-210 HCF to Tray 1 Lift RAP .....................................................................................

2-560

078-212 NVM Read/Write Failure RAP...........................................................................

2-561

078-300 HCF Top Cover Interlock Open RAP ................................................................

2-562

078-301 HCF Docking interlock Open RAP ....................................................................

2-562

078-500 Write to HCF-ROM error detection (During DLD method) RAP ........................

2-563

078-900 HCF Feed Out Sensor Static Jam RAP ............................................................

2-563

078-940 HCF Paper Misfeed RAP ..................................................................................

2-564

078-941 HCF Paper Tray Size Mismatch RAP ...............................................................

2-564

078-945 TTM Tray 3 Lift RAP .........................................................................................

2-565

078-946 TTM Tray 4 Lift RAP .........................................................................................

2-566

 081 Fax Destination

081-79  

 

 

.............

2-567

 091 Drum

091-402 Drum Life Over RAP .........................................................................................

2-569

091-441 Drum Life Near End of Life RAP .......................................................................

2-569

091-910 Waste Toner Bottle Position RAP .....................................................................

2-570

091-911 Waste Toner Full RAP ......................................................................................

2-570

091-912 Xerographics Drum Module Installation RAP....................................................

2-571

091-913 Drum Cartridge End of Life RAP .......................................................................

2-571

091-914 Xero CRUM Comm RAP...................................................................................

2-572

091-915 Xero CRUM Data RAP......................................................................................

2-572

091-916 Xero CRUM Match RAP....................................................................................

2-573

 092 Process Control

092-661 Temperature Sensor RAP.................................................................................

2-575

092-662 Humidity Sensor RAP .......................................................................................

2-575

 093 Toner Supply

093-400 Black Toner Near Empty ...................................................................................

2-577

093-406 Black Toner Pre-Near Empty ............................................................................

2-577

093-912 ...........................................................................................................................  Black 
Toner Empty....................................................................................................................

2-578

093-924 Toner K Crum Communication Failure..............................................................

2-578

093-925 Toner K Crum Data Broken Failure...................................................................

2-579

093-926 Toner K Crum Data Mismatch Failure...............................................................

2-579

 094 BTR/IBT

094-417 BTR Unit Pre Warning RAP ..............................................................................

2-581

094-420 BTR Unit Warning RAP.....................................................................................

2-581

 102 User Interface

102-356 Controller Software RAP ...................................................................................

2-583

102-380 UI Control RAP..................................................................................................

2-583

102-381 UI Data Link RAP ..............................................................................................

2-584

102-382 Application Layer Command RAP.....................................................................

2-584

 112 Punch

112-700 Punch Dust Near Full RAP................................................................................

2-585

 116 Printing Control

116-210 MediaReader Fatal Error RAP ..........................................................................

2-587

116-212 MediaL b SW Logic Fail RAP ............................................................................

2-587

116-220 Downloader Initialize Fail RAP..........................................................................

2-588

116-310 ESS Font DIMM #2 RAP...................................................................................

2-588

116-311 ESS Font DIMM #3 RAP...................................................................................

2-589

116-312 HDD Encrypt Key RAP......................................................................................

2-589

116-313 HDD Encrypt Setup RAP ..................................................................................

2-590

116-314 Ethernet Address RAP ......................................................................................

2-590

116-315 ESS DDR DIMM #1 R/W Check RAP ...............................................................

2-591

116-316 ESS DDR DIMM #2 R/W Check RAP ...............................................................

2-591

116-317 ESS ROM DIMM #1 Check RAP ......................................................................

2-592

116-318 ESS ROM DIMM #2 Check RAP ......................................................................

2-592

116-319 Controller UI Configuration................................................................................

2-593

116-321 System Software RAP.......................................................................................

2-593

service-repair-manual.com 

Summary of Contents for WORKCENTER 5222

Page 1: ...Tabloid Black and white Multifunction Printer WorkCentre 5225 5230 5222 Service Manual service repair manual com...

Page 2: ...5230 Service Call Procedures Revision 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Act...

Page 3: ...ot Found RAP 2 35 003 764 Image Overlay RAP 2 36 003 780 FAX Scan Compression Error RAP 2 36 003 795 AMS Limit Error RAP 2 37 003 930 300 DPI Scan RAP 2 37 003 931 400 DPI Scan RAP 2 38 003 932 600 DP...

Page 4: ...sor ON Fail 2 109 012 280 In 2 110 012 283 In g p 2 111 012 284 Integrated Finisher Set Clamp Home Sensor OFF Fail 2 112 012 291 Integrated Finisher Stapler Fail 2 113 012 301 Integrated Finisher Top...

Page 5: ...ontROM Fail 2 RAP 2 177 016 340 ESS FontROM Fail 3 RAP 2 177 016 341 ESS FontROM Fail 4 RAP 2 178 016 342 ESS RTC Failure RAP 2 178 016 345 ESS NV Memory Failure RAP 2 179 016 347 ESS PageMemory Failu...

Page 6: ...230 016 735 Updating Job Template RAP 2 230 016 736 Remote Directory Lock RAP 2 231 016 737 Remote Directory Removal RAP 2 231 016 738 PS Booklet Output Size Illegal RAP 2 232 016 739 Document and Out...

Page 7: ...D Full or HDD Access Error RAP 2 276 018 526 Rejected to be Refresh RAP 2 277 018 527 JT Monitor Internal Error RAP 2 277 018 528 Soap Request Error RAP 2 278 018 529 Duplicate Scan Request RAP 2 278...

Page 8: ...age Memory Capacity or no Hard Disk RAP 2 337 024 742 Output Paper for Booklet Over Counts RAP 2 338 024 746 Print Request Failure Paper RAP 2 338 024 747 Print Instruction Failure RAP 2 339 024 748 B...

Page 9: ...MB Protocol error 4 008 RAP 2 398 027 549 SMB Protocol error 4 009 RAP 2 399 027 564 SMB Protocol error 4 024 RAP 2 399 027 565 SMB Protocol error 4 025 RAP 2 400 027 566 SMB Protocol error 4 026 RAP...

Page 10: ...5 Fax Communication RAP 2 451 034 506 Fax Communication RAP 2 451 034 507 Fax Communication RAP 2 452 034 508 Fax Communication RAP 2 452 034 509 Fax Communication RAP 2 453 034 510 Fax Communication...

Page 11: ...e Processing Error RAP 2 500 041 NVM 041 340 MCU PWB Data RAP 2 501 041 500 2 501 041 501 2 502 042 Drives 042 323 Drum K Motor Drive Failure RAP 2 503 042 325 Main Motor Failure RAP 2 503 047 Communi...

Page 12: ...078 301 HCF Docking interlock Open RAP 2 562 078 500 Write to HCF ROM error detection During DLD method RAP 2 563 078 900 HCF Feed Out Sensor Static Jam RAP 2 563 078 940 HCF Paper Misfeed RAP 2 564 0...

Page 13: ...381 ABL Initialize RAP 2 619 2 620 2 620 116 388 MCC RAP 2 621 116 389 RAM Install RAP 2 621 116 390 ROM NVM Mismatch RAP 2 622 116 391 Country Code RAP 2 622 116 395 USB Software RAP 2 623 116 399 In...

Page 14: ...T Speed RAP 2 671 124 315 Serial Number Mismatch RAP 2 671 124 316 Product Mode RAP 2 672 124 317 All Product Mode RAP 2 672 124 318 Product Type Software Key RAP 2 673 124 319 All Product Types Softw...

Page 15: ...ibrary Short of Memory RAP 2 707 133 219 Fax Work Memory RAP 2 707 133 220 Fax Control Task RAP 2 708 133 221 Fax Card Boot RAP 2 708 133 222 Fax Card does not respond intervalley RAP 2 709 133 223 Fa...

Page 16: ...cification 3 18 IQS10 Resolution Specification 3 19 IQS11 Skips And Smears Specification 3 20 IQS12 Magnification Specification 3 21 IQS13 Background Specification 3 22 Defect Samples Image Defect Sam...

Page 17: ...Assembly 4 59 REP 10 2 1 Rear Lower Cover 4 61 11 IIT REP 11 1 1 Platen Cushion 4 63 REP 11 1 2 Control Panel Assembly 4 64 REP 11 3 1 Platen Glass 4 64 REP 11 3 2 IIT IPS PWB Mono 4 65 REP 11 3 3 IIT...

Page 18: ...185 REP 22 3 1 Paddle Belt 4 187 REP 22 3 2 Sub Paddle Solenoid 4 189 REP 22 4 1 Exit Roll Assembly 4 191 REP 22 4 2 Staple Assembly 4 193 REP 22 4 3 Set Clamp Home Sensor 4 194 REP 22 4 4 Exit Roll...

Page 19: ...PL 10 1 Cover Front Left 5 35 PL 10 2 Cover Rear Right 5 36 11 IIT PL 11 1 Platen Cover 5 37 PL 11 2 Control Panel 5 38 PL 11 3 Platen Glass 5 39 PL 11 4 CCD PWB Sensor 5 40 PL 11 5 Carriage Cable Mot...

Page 20: ...LX PL 23 1 H Transport Assembly 1 of 5 Office Finisher LX 5 88 PL 23 2 H Transport Assembly 2 of 5 Office Finisher LX 5 89 PL 23 3 H Transport Assembly 3 of 5 Office Finisher LX 5 90 PL 23 4 H Transpo...

Page 21: ...est Pattern Print 6 137 Webpage Administrator Password 6 139 Center Tray Offsetting 6 140 E Mail Icon 6 140 FAX Output Separation 6 141 General Procedures GP 1 Intermittent Problem RAP 6 143 GP 2 Fax...

Page 22: ...ck Locations 7 17 7 Wirenets IOT Wirenets 7 45 HCF Wirenets 7 60 Integrated Office Finisher Wirenets 7 63 Office Finisher LX Wirenets 7 66 7 BSDs Chain 1 Standby Power 7 69 Chain 2 User Interface 7 73...

Page 23: ...5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 52...

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