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Xerox WORKCENTER 5222, Service Manual Field

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Xerox WORKCENTER 5222 Service Manual Field Download Page 19

June, 2008

5-1

WorkCentre 5222, 5225, 5230

Parts List

Revision

5 Parts List

 Overview

Introduction .....................................................................................................................

5-3

Subsystem Information ...................................................................................................

5-4

Symbology ......................................................................................................................

5-5

 Parts Lists

 1. Drives

PL 1.1 Main Drive............................................................................................................

5-7

 2. Paper Transportation

PL 2.1 Tray, Feeder 1/2 Assembly..................................................................................

5-8

PL 2.2 Tray 1/2................................................................................................................

5-9

PL 2.3 Feeder 1/2 Assembly ...........................................................................................

5-10

PL 2.4 Registration..........................................................................................................

5-11

PL 2.5 Vertical Transport Cover......................................................................................

5-12

PL 2.6 Transfer Cover Assembly ....................................................................................

5-13

PL 2.7 L/H Upper Chute Assembly .................................................................................

5-14

PL 2.8 L/H Upper Cover Assembly .................................................................................

5-15

PL 2.9 Envelope Tray Assembly .....................................................................................

5-16

 3. ROS

PL 3.1 ROS .....................................................................................................................

5-17

 4. Xerographics/Develoment

PL 4.1 CRU, Toner Cartridge ..........................................................................................

5-18

PL 4.2 Toner System ......................................................................................................

5-19

 5. Fuser

PL 5.1 Fuser Unit ............................................................................................................

5-20

 6. Exit

PL 6.1 Exit .......................................................................................................................

5-21

PL 6.2 Exit 1....................................................................................................................

5-22

PL 6.3 L/H Upper Chute Assembly .................................................................................

5-23

PL 6.4 Tray Guide Assembly ..........................................................................................

5-24

PL 6.5 Tray Guide Assembly ..........................................................................................

5-25

 7. MSI

PL 7.1 MSI Assembly ......................................................................................................

5-26

PL 7.2 Lower Frame Assembly .......................................................................................

5-27

PL 7.3 MSI Tray Assembly..............................................................................................

5-28

 8. Duplex

PL 8.1 Duplex Unit ..........................................................................................................

5-29

PL 8.2 Inner Chute Assembly .........................................................................................

5-30

 9. Electrical Components

PL 9.1 Electrical ..............................................................................................................

5-31

PL 9.2 ESS......................................................................................................................

5-32

PL 9.3 FAX Unit...............................................................................................................

5-33

PL 9.4 Wire Harnesses ...................................................................................................

5-34

 10. Covers

PL 10.1 Cover-Front, Left................................................................................................

5-35

PL 10.2 Cover-Rear, Right ..............................................................................................

5-36

 11. IIT

PL 11.1 Platen/Cover ......................................................................................................

5-37

PL 11.2 Control Panel .....................................................................................................

5-38

PL 11.3 Platen Glass.......................................................................................................

5-39

PL 11.4 CCD PWB, Sensor.............................................................................................

5-40

PL 11.5 Carriage Cable/Motor.........................................................................................

5-41

PL 11.6 Full/Half Rate Carriage ......................................................................................

5-42

 12. Tray Module-2T

PL 12.1 Tray, Feeder Assembly-2 Tray ..........................................................................

5-43

PL 12.2 Tray 3/4 Assembly-2 Tray..................................................................................

5-44

PL 12.3 Tray 3/4 Feeder- 2 Tray .....................................................................................

5-45

PL 12.4 Left Cover-2 Tray ...............................................................................................

5-46

PL 12.5 Takeaway Roll-2 Tray ........................................................................................

5-47

PL 12.6 Electrical-2 Tray .................................................................................................

5-48

PL 12.7 Cover-2 Tray ......................................................................................................

5-49

 13. Tray Module-TT

PL 13.1 Tray 3/4 Assembly-Tandem...............................................................................

5-50

PL 13.2 Tray 3 Assembly-Tandem..................................................................................

5-51

PL 13.3 Tray 4 Assembly-Tandem..................................................................................

5-52

PL 13.4 Paper Feed (1/2)-Tandem .................................................................................

5-53

PL 13.5 Paper Feed (2/2)-Tandem .................................................................................

5-54

PL 13.6 Tray 3/4 Feeder-Tandem Tray...........................................................................

5-55

PL 13.7 Left Cover Assembly-Tandem ...........................................................................

5-56

PL 13.8 Electrical-Tandem Tray......................................................................................

5-57

PL 13.9 Cover-Tandem Tray...........................................................................................

5-58

 14. Mobile Stand

PL 14.1 Mobile Stand ......................................................................................................

5-59

 15. DADF

PL 15.1 DADF .................................................................................................................

5-60

PL 15.2 DADF Component Cover ...................................................................................

5-61

PL 15.3 DADF Base Cover .............................................................................................

5-62

PL 15.4 DADF Feeder Component .................................................................................

5-63

PL 15.5 Top Cover Component.......................................................................................

5-64

PL 15.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll ...................................

5-65

PL 15.7 DADF Feeder-Chute ..........................................................................................

5-66

PL 15.8 DADF Feeder-Roll .............................................................................................

5-67

PL 15.9 Motor Unit Assembly..........................................................................................

5-68

PL 15.10 DADF Document Tray......................................................................................

5-69

service-repair-manual.com 

Summary of Contents for WORKCENTER 5222

Page 1: ...Tabloid Black and white Multifunction Printer WorkCentre 5225 5230 5222 Service Manual service repair manual com...

Page 2: ...5230 Service Call Procedures Revision 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Act...

Page 3: ...ot Found RAP 2 35 003 764 Image Overlay RAP 2 36 003 780 FAX Scan Compression Error RAP 2 36 003 795 AMS Limit Error RAP 2 37 003 930 300 DPI Scan RAP 2 37 003 931 400 DPI Scan RAP 2 38 003 932 600 DP...

Page 4: ...sor ON Fail 2 109 012 280 In 2 110 012 283 In g p 2 111 012 284 Integrated Finisher Set Clamp Home Sensor OFF Fail 2 112 012 291 Integrated Finisher Stapler Fail 2 113 012 301 Integrated Finisher Top...

Page 5: ...ontROM Fail 2 RAP 2 177 016 340 ESS FontROM Fail 3 RAP 2 177 016 341 ESS FontROM Fail 4 RAP 2 178 016 342 ESS RTC Failure RAP 2 178 016 345 ESS NV Memory Failure RAP 2 179 016 347 ESS PageMemory Failu...

Page 6: ...230 016 735 Updating Job Template RAP 2 230 016 736 Remote Directory Lock RAP 2 231 016 737 Remote Directory Removal RAP 2 231 016 738 PS Booklet Output Size Illegal RAP 2 232 016 739 Document and Out...

Page 7: ...D Full or HDD Access Error RAP 2 276 018 526 Rejected to be Refresh RAP 2 277 018 527 JT Monitor Internal Error RAP 2 277 018 528 Soap Request Error RAP 2 278 018 529 Duplicate Scan Request RAP 2 278...

Page 8: ...age Memory Capacity or no Hard Disk RAP 2 337 024 742 Output Paper for Booklet Over Counts RAP 2 338 024 746 Print Request Failure Paper RAP 2 338 024 747 Print Instruction Failure RAP 2 339 024 748 B...

Page 9: ...MB Protocol error 4 008 RAP 2 398 027 549 SMB Protocol error 4 009 RAP 2 399 027 564 SMB Protocol error 4 024 RAP 2 399 027 565 SMB Protocol error 4 025 RAP 2 400 027 566 SMB Protocol error 4 026 RAP...

Page 10: ...5 Fax Communication RAP 2 451 034 506 Fax Communication RAP 2 451 034 507 Fax Communication RAP 2 452 034 508 Fax Communication RAP 2 452 034 509 Fax Communication RAP 2 453 034 510 Fax Communication...

Page 11: ...e Processing Error RAP 2 500 041 NVM 041 340 MCU PWB Data RAP 2 501 041 500 2 501 041 501 2 502 042 Drives 042 323 Drum K Motor Drive Failure RAP 2 503 042 325 Main Motor Failure RAP 2 503 047 Communi...

Page 12: ...078 301 HCF Docking interlock Open RAP 2 562 078 500 Write to HCF ROM error detection During DLD method RAP 2 563 078 900 HCF Feed Out Sensor Static Jam RAP 2 563 078 940 HCF Paper Misfeed RAP 2 564 0...

Page 13: ...381 ABL Initialize RAP 2 619 2 620 2 620 116 388 MCC RAP 2 621 116 389 RAM Install RAP 2 621 116 390 ROM NVM Mismatch RAP 2 622 116 391 Country Code RAP 2 622 116 395 USB Software RAP 2 623 116 399 In...

Page 14: ...T Speed RAP 2 671 124 315 Serial Number Mismatch RAP 2 671 124 316 Product Mode RAP 2 672 124 317 All Product Mode RAP 2 672 124 318 Product Type Software Key RAP 2 673 124 319 All Product Types Softw...

Page 15: ...ibrary Short of Memory RAP 2 707 133 219 Fax Work Memory RAP 2 707 133 220 Fax Control Task RAP 2 708 133 221 Fax Card Boot RAP 2 708 133 222 Fax Card does not respond intervalley RAP 2 709 133 223 Fa...

Page 16: ...cification 3 18 IQS10 Resolution Specification 3 19 IQS11 Skips And Smears Specification 3 20 IQS12 Magnification Specification 3 21 IQS13 Background Specification 3 22 Defect Samples Image Defect Sam...

Page 17: ...Assembly 4 59 REP 10 2 1 Rear Lower Cover 4 61 11 IIT REP 11 1 1 Platen Cushion 4 63 REP 11 1 2 Control Panel Assembly 4 64 REP 11 3 1 Platen Glass 4 64 REP 11 3 2 IIT IPS PWB Mono 4 65 REP 11 3 3 IIT...

Page 18: ...185 REP 22 3 1 Paddle Belt 4 187 REP 22 3 2 Sub Paddle Solenoid 4 189 REP 22 4 1 Exit Roll Assembly 4 191 REP 22 4 2 Staple Assembly 4 193 REP 22 4 3 Set Clamp Home Sensor 4 194 REP 22 4 4 Exit Roll...

Page 19: ...PL 10 1 Cover Front Left 5 35 PL 10 2 Cover Rear Right 5 36 11 IIT PL 11 1 Platen Cover 5 37 PL 11 2 Control Panel 5 38 PL 11 3 Platen Glass 5 39 PL 11 4 CCD PWB Sensor 5 40 PL 11 5 Carriage Cable Mot...

Page 20: ...LX PL 23 1 H Transport Assembly 1 of 5 Office Finisher LX 5 88 PL 23 2 H Transport Assembly 2 of 5 Office Finisher LX 5 89 PL 23 3 H Transport Assembly 3 of 5 Office Finisher LX 5 90 PL 23 4 H Transpo...

Page 21: ...est Pattern Print 6 137 Webpage Administrator Password 6 139 Center Tray Offsetting 6 140 E Mail Icon 6 140 FAX Output Separation 6 141 General Procedures GP 1 Intermittent Problem RAP 6 143 GP 2 Fax...

Page 22: ...ck Locations 7 17 7 Wirenets IOT Wirenets 7 45 HCF Wirenets 7 60 Integrated Office Finisher Wirenets 7 63 Office Finisher LX Wirenets 7 66 7 BSDs Chain 1 Standby Power 7 69 Chain 2 User Interface 7 73...

Page 23: ...5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 52...

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