
Phaser 4400 Laser Printer Service Manual
2-3
Service Technician Cautionary Statements
■
Always turn off the printer and remove the AC power cord, unless instructed
to do otherwise in a procedure. This is particularly important when checking
continuity between wiring.
■
If the printer is kept ON, never touch the conductive parts.
■
Wear an electrostatic discharge wrist strap to help prevent damage to the
sensitive electronics on the printer circuit boards.
■
Wait at least 5 minutes after you have switched OFF the printer power for
the Fuser to cool before you work on or around the Fuser.
■
If checking a specific part with the covers removed and the interlocks, safety
and power switches ON, laser beams may be irradiated from the Laser Unit
causing a health hazard. Observe proper precautions at all times.
■
When using service diagnostics to turn motors, drives and/or gears, never
touch or interrupt the moving parts as damage to the printer will result.
Procedures
Using the Troubleshooting Procedure
s
1.
Each
Step
in a Troubleshooting Procedure instructs you to perform a certain action
or procedure. The steps are to be followed sequentially in the order given until the
problem is fixed or resolved.
2.
The
Actions and Questions
box contains additional information and/or additional
procedures you must follow to isolate the problem.
3.
When a procedure instructs you test a component using service diagnostics, see
Service Diagnostics
on page 2-7 for the detailed steps and functions for testing
parts of the printer.
4.
The action is followed by a question. If your response to the question is “
Yes”
,
then follow the instructions for a “
Yes
” reply. If your response to the question is
“
No”
, then follow the instructions for a “
No
” reply.
5.
Troubleshooting Procedures may ask you to take voltage readings or test for
continuity at certain test points within the printer. For detailed diagrams, refer to
the section
Wiring Data
on page 9-1 for complete information on test point
locations and signal names.
6.
Troubleshooting Procedures often ask you to replace a printer component. The
section
FRU Disassembly
on page 6-1 provides detailed steps for removing and
replacing all major parts of the printer. The section
Parts Lists
on page 7-1 details
the location, quantity and part number for all spared parts of the printer.
Summary of Contents for 4400DT - Phaser B/W Laser Printer
Page 1: ...Service Manual P h a s e r L a s e r P r i n t e r 4400...
Page 2: ......
Page 13: ...xii Phaser 4400 Laser Printer Service Manual...
Page 17: ...xvi Phaser 4400 Laser Printer Service Manual...
Page 37: ...1 20 Phaser 4400 Laser Printer Service Manual...
Page 140: ...Phaser 4400 Laser Printer Service Manual 3 43 Test Print...
Page 181: ...3 84 Phaser 4400 Laser Printer Service Manual...
Page 184: ...Phaser 4400 Laser Printer Service Manual 4 3...
Page 191: ...4 10 Phaser 4400 Laser Printer Service Manual...
Page 193: ...5 2 Phaser 4400 Laser Printer Service Manual...
Page 212: ...Phaser 4400 Laser Printer Service Manual 6 19 Retard Roller Assembly...
Page 214: ...Phaser 4400 Laser Printer Service Manual 6 21 Retard Roller Friction Clutch Assembly...
Page 218: ...Phaser 4400 Laser Printer Service Manual 6 25 Motor Assembly...
Page 220: ...Phaser 4400 Laser Printer Service Manual 6 27 Connector and Socket Guide...
Page 231: ...6 38 Phaser 4400 Laser Printer Service Manual Feeder PWB...
Page 239: ...6 46 Phaser 4400 Laser Printer Service Manual MPT Pick Up Cam MPT Roller Assembly...
Page 247: ...6 54 Phaser 4400 Laser Printer Service Manual MPT No Paper Sensor...
Page 257: ...6 64 Phaser 4400 Laser Printer Service Manual Registration Springs Rubber Registration Roller...
Page 261: ...6 68 Phaser 4400 Laser Printer Service Manual Fuser Harness Assembly...
Page 263: ...6 70 Phaser 4400 Laser Printer Service Manual Exit Chute Assembly...
Page 268: ...Phaser 4400 Laser Printer Service Manual 6 75 Mid 1 Roller Assembly Mid 2 Roller Assembly...
Page 271: ...6 78 Phaser 4400 Laser Printer Service Manual Heat Rod Fuser Upper Cover...
Page 279: ...6 86 Phaser 4400 Laser Printer Service Manual Drive Gear Assembly...
Page 286: ...Phaser 4400 Laser Printer Service Manual 6 93 HVPS PWB...
Page 293: ...6 100 Phaser 4400 Laser Printer Service Manual Duplex Harness Assembly...
Page 296: ...Phaser 4400 Laser Printer Service Manual 6 103 Exit Tray Paper Weight Exit Tray...
Page 330: ...Phaser 4400 Laser Printer Service Manual 6 137 Size Sensor Housing Assembly 4...
Page 341: ...6 148 Phaser 4400 Laser Printer Service Manual Upper Chute Assembly...
Page 364: ...Phaser 4400 Laser Printer Service Manual 6 171 Clutch and Bearing Bottom Roller Assembly...
Page 366: ...Phaser 4400 Laser Printer Service Manual 6 173 Feed Roller Shaft Feed Roller Assembly 1...
Page 368: ...Phaser 4400 Laser Printer Service Manual 6 175 Feed Roller Shaft Feed Roller Assembly 2...
Page 370: ...Phaser 4400 Laser Printer Service Manual 6 177 Feed Belts...
Page 371: ...6 178 Phaser 4400 Laser Printer Service Manual...
Page 374: ...Phaser 4400 Laser Printer Service Manual 7 3 PL 1 1 Covers 1 of 2 Exploded View...
Page 376: ...Phaser 4400 Laser Printer Service Manual 7 5 PL 1 2 Covers 2 of 2 Exploded View...
Page 378: ...Phaser 4400 Laser Printer Service Manual 7 7 PL 2 1 Tray 1 1 of 2 Exploded View...
Page 380: ...Phaser 4400 Laser Printer Service Manual 7 9 PL 2 2 Tray 1 2 of 2 Exploded View...
Page 382: ...Phaser 4400 Laser Printer Service Manual 7 11 PL 3 1 Paper Feeder Exploded View...
Page 384: ...Phaser 4400 Laser Printer Service Manual 7 13 PL 4 1 MPT Chute Exploded View...
Page 386: ...Phaser 4400 Laser Printer Service Manual 7 15 PL 5 1 Paper Handler Assembly Exploded View...
Page 388: ...Phaser 4400 Laser Printer Service Manual 7 17 PL 6 1 Chute Transport and Fuser Exploded View...
Page 390: ...Phaser 4400 Laser Printer Service Manual 7 19 PL 7 1 Exit Exploded View...
Page 392: ...Phaser 4400 Laser Printer Service Manual 7 21 PL 8 1 Drive and Xerographics Exploded View...
Page 394: ...Phaser 4400 Laser Printer Service Manual 7 23 PL 9 1 Frame and Size Sensor Exploded View...
Page 396: ...Phaser 4400 Laser Printer Service Manual 7 25 PL 10 1 Electrical Exploded View...
Page 398: ...Phaser 4400 Laser Printer Service Manual 7 27 PL 11 1 550 Sheet Feeder 1 of 2 Exploded View...
Page 400: ...Phaser 4400 Laser Printer Service Manual 7 29 PL 11 2 550 Sheet Feeder 2 of 2 Exploded View...
Page 402: ...Phaser 4400 Laser Printer Service Manual 7 31 PL 12 1 Envelope Feeder 1 of 2 Exploded View...
Page 404: ...Phaser 4400 Laser Printer Service Manual 7 33 PL 12 2 Envelope Feeder 2 of 2 Exploded View...
Page 406: ...Phaser 4400 Laser Printer Service Manual 7 35 PL 13 1 Duplex 1 of 2 Exploded View...
Page 408: ...Phaser 4400 Laser Printer Service Manual 7 37 PL 13 2 Duplex 2 of 2 Exploded View...
Page 410: ...Phaser 4400 Laser Printer Service Manual 7 39 PL 14 1 Stacker 1 of 2 Exploded View...
Page 412: ...Phaser 4400 Laser Printer Service Manual 7 41 PL 14 2 Stacker 2 of 2 Exploded View...
Page 413: ...7 42 Phaser 4400 Laser Printer Service Manual...
Page 443: ...8 30 Phaser 4400 Laser Printer Service Manual Duplex Unit Paper Path...
Page 459: ...8 46 Phaser 4400 Laser Printer Service Manual Major Components of the Option Feeder Assembly...
Page 466: ...Phaser 4400 Laser Printer Service Manual 9 7 Base Engine P J Location Map 2 of 2 910 1 910 1...
Page 468: ...Phaser 4400 Laser Printer Service Manual 9 9 Base Engine Block Diagram 2 of 4 2...
Page 469: ...9 10 Phaser 4400 Laser Printer Service Manual Base Engine Block Diagram 3 of 4 3...
Page 470: ...Phaser 4400 Laser Printer Service Manual 9 11 Base Engine Block Diagram 4 of 4 4...
Page 471: ...9 12 Phaser 4400 Laser Printer Service Manual Block Diagram Tray 1 Tray 2 and Tray 3...
Page 479: ...9 20 Phaser 4400 Laser Printer Service Manual Engine Logic Board to Laser Assembly...
Page 480: ...Phaser 4400 Laser Printer Service Manual 9 21 Image Processor Board to Front Panel...
Page 483: ...9 24 Phaser 4400 Laser Printer Service Manual 550 Sheet Feeder Block Diagram 1 of 2...
Page 484: ...Phaser 4400 Laser Printer Service Manual 9 25 550 Sheet Feeder Block Diagram 2 of 2...
Page 486: ...Phaser 4400 Laser Printer Service Manual 9 27 Duplex Unit P J Map...
Page 487: ...9 28 Phaser 4400 Laser Printer Service Manual Duplex Unit Block Diagram...
Page 488: ...Phaser 4400 Laser Printer Service Manual 9 29 Engine Logic Board to Duplex PWB...
Page 491: ...9 32 Phaser 4400 Laser Printer Service Manual Stacker P J Map...
Page 492: ...Phaser 4400 Laser Printer Service Manual 9 33 Stacker Block Diagram...
Page 493: ...9 34 Phaser 4400 Laser Printer Service Manual Engine Logic Board to Stacker PWB...
Page 497: ...9 38 Phaser 4400 Laser Printer Service Manual Envelope Feeder P J Map...
Page 498: ...Phaser 4400 Laser Printer Service Manual 9 39 Envelope Feeder Block Diagram...
Page 501: ...9 42 Phaser 4400 Laser Printer Service Manual...
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