XCHARGE C6EU Installation And Operation Manual Download Page 1 | Manualshive

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C6EU SERIES

Installation and Operation

Manual

ENGLISH

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Summary of Contents for C6EU

Page 1: ...C6EU SERIES Installation and Operation Manual ENGLISH ...

Page 2: ......

Page 3: ... formatting 2020 06 30 Benjamin Tange 0 91 Minor changes corrections in tech data 2020 07 10 Alex Sheng 1 0 Change the rendered picture compatible with credit card payment Corrections in tech data 2020 09 22 Heather Xue 1 1 Installation instruction with stainless steel frame Section 4 3 2 2021 01 22 Alex Sheng 1 2 Minor changes in 3 8 curve 2021 02 07 Ethan Sun 1 3 Edit Fault diagnosis and error c...

Page 4: ...l Data 11 3 1 Nameplate 11 3 2 Electrical data 11 3 3 Mechanical data 12 3 4 Environmental data 13 3 5 Technical Standards 13 3 6 Electrical Diagram 14 3 7 Function Structure of C6EU 15 3 8 C6EU Power Curve 16 4 Installation 18 4 1 Required space for placing and maintaining 18 4 2 Installation warnings 19 4 3 Construction Foundation 19 4 3 1 Concrete Foundation 19 4 4 Power supply and power cable ...

Page 5: ...ng and operation 27 5 1 Power up 27 5 2 Display and usage 27 5 2 1 Display and usage 27 5 2 2 Control Panel 28 5 3 Charging process 28 5 4 Indicator lights 31 6 Fault diagnosis 31 7 Maintenance 34 7 1 Cleaning of the cabinet 34 7 2 Anti dust net replacement 34 8 Contact Information 36 ...

Page 6: ...e and CCS Combo 2 CCS2 and or CHAdeMO connectors When any loss or damage occurs due to improper use or unauthorized modification of the product XCHARGE SHALL NOT be liable for the product the purchaser or third parties The same is also valid if the maintenance provided by XCHARGE is not strictly complied The installation requires a planning with care and can only be carried out by qualified person...

Page 7: ... power supply must be shut down 3 Please use the charging station within the parameters range as specifications addressed 4 Do not use the charging station with non charging purpose or others not supporting CCS2 or CHAdeMO charging standard vehicles 5 If defectives are found such as cracking wear inoperable parts or other damage stop using the charging station immediately and call the customer ser...

Page 8: ...lso used in the manual Warning Signs Description Earthing Connect an earth terminal to the ground General Warning Sign Identify a hazard which could result in damage to the operator machinery other equipment and or pollution Electricity Hazard Warning of electrical voltage Crushing of Hands Touching the device may result in hand injury No access for people with active implanted cardiac devices Tab...

Page 9: ...meplate of C6EU Signs Description Note Documentation Note all documentation which are supplied with the product WEEE Symbol Do not dispose of the product with domestic waste Please follow the valid disposal regulations in the installation site for electronic waste CE Mark Table 1 5 2 Other signs on the nameplate ...

Page 10: ...duct Description 2 1 System overview Table 2 1 1 Housing and exterior elements A HD Touch screen diameter 22 5 cm HMI E LED Indicator B Emergency button F Charging connector C Control panel with RFID Credit card reader G Cable management system D Air inlet H Air outlet ＥＦＧＨ ...

Page 11: ...or CHAdeMO connector C6EU 080 CC 80kW 250A 2 200 250 300Ax2 N A C6EU 120 CC 120kW 500A 3 200 250 300Ax2 N A C6EU 160 CC 160kW 500A 4 200 250 300Ax2 N A C6EU 200 CC 200kW 500A 5 200 250 300Ax2 N A Table 2 1 3 Type of C6EU in 40kW steps Notes All the double connector versions work in the smart mode the whole output power of charger is distributed over two connectors averagely or by one connector at ...

Page 12: ...10 Copyright C6EU SERIES Installation and Operation Manual Version 1 6 2 2 Charging connector system CHAdeMO CCS Combo 2 CCS2 Table 2 2 Structure sketch of charging connectors CHAdeMO and CCS 2 ...

Page 13: ...r and wiring parameter DC rated output voltage current and power Manufacturing date Markings 3 2 Electrical data Input Input voltage range 3 phase 400 VAC 10 50 Hz Power factor 99 at nominal output power Eﬀiciency 95 at nominal output power DC output CCS2 C Maximum output power 200 kW Output voltage range 200 1000 VDC Combo 2 Maximum output current 200 ADC or 250 ADC or 300 ADC continuously CCS 2 ...

Page 14: ... length 3 2m optional 5 7 10 m with cable management system DC connector type CCS 2 CHAdeMO RFID system ISO 14443 A B ISO 15693 ISO18092 ECMA 340 Table 3 2 1 Electrical data of C6EU 3 3 Mechanical data Mechanical Data Dimensions H x W x D 1750 mm x 615 mm x 740 mm 1981 mm x 764 mm x 872 mm with cable management system Weight 325 60 kW 395 kg 200 kW Volume 0 75m3 Dimensions including packaging 2100...

Page 15: ...perational noise level 65 dB in rated output power Atmospheric Pressure 79 KPa 106 KPa Altitude 2000 m maximum altitude without power derating Network GSM WCDMA LTE 4G LAN Table 3 4 1 Environmental data of C6EU 3 5 Technical Standards The C6EU products were already approved by TÜV Rheinland according to the technical standards below Technical Standards Healthy safety and general requirements EN 50...

Page 16: ...lectrical Diagram Figure 3 6 1 Electrical connection diagram Figure 3 6 2 Fans control diagram Notes The diagram was already approved by TÜV Rheinland according to Standard EN 61851 23 For diﬀerent types of C6EU the size of cable in the electrical connection diagram is variable ...

Page 17: ...SERIES Installation and Operation Manual Version 1 6 15 3 7 Function Structure of C6EU The Figure 3 7 1 below introduces the structure of C6EU from basic to sophisticated functions Figure 3 7 1 C6EU function structure ...

Page 18: ...16 Copyright C6EU SERIES Installation and Operation Manual Version 1 6 3 8 C6EU Power Curve Type Power Curve V I C6EU 60kW C6EU 120kW ...

Page 19: ...Copyright C6EU SERIES Installation and Operation Manual Version 1 6 17 C6EU 150kW C6EU 200kW Table 3 8 1 C6EU power curve ...

Page 20: ...rt of charger to final installation location 4 1 Required space for placing and maintaining The space that C6EU needs is calculated as follows Vertical view 740 mm x 615mm Front and backside 0 8 meter to open the front door Right and left 1 0 meter to facilitate maintenance personnel to replace the connector cable The construction area is shown in the picture below Figure 4 1 Construction area min...

Page 21: ...ar flammable explosive rough or combustible materials or chemicals or steam 4 3 Construction Foundation 4 3 1 Concrete Foundation The C6EU charging station can be built on a concrete foundation The flat surface of foundation should not be larger than the dimension of 800 mm 800 mm For the entrance of the cable a hole should be provided in the foundation corresponding to the type of power cable whi...

Page 22: ...current level of the equipment and the number of equipment installed When cables are laid they are strictly forbidden to be exposed According to the diﬀerent environments and installation locations cable bridges line pipes and directly buried modes are used for laying When the cables are directly buried the depth of burying shall not be less than 0 8m because of the frost proof When plastic pipes ...

Page 23: ...conductor must be determined by your contractor electrician Here is the suggestion for the cable dimension of all types C6EU cable length within 40m Power Module 30kW Cable dimension Cable gland diameter Circuit breaker inside 2 power modules 4x35 mm2 1x16 mm2 M50 32 38 mm 4P 125A with RCD Type A 3 power modules 4x50 mm2 1x25 mm2 M72 52 60 mm 4P 180A with RCD Type A 4 power modules 4x95 mm2 1x50 m...

Page 24: ...t shaking collision damage Tilt indicator 2 set Guarantee upright status Wooden box 850mm x 800mm x 2080mm 1150mm x 900mm x 2180mm with cable management system Nail gun 1 set Table 4 5 1 Used material for packaging It is necessary to ensure vertical transportation If the indicator turns red it can be considered that during transportation severe impact and tilt occurs Figure 4 5 1 Tilting detector ...

Page 25: ...ap 4 6 Positioning and wiring CAUTION Material damage due to improper handling Collisions and bumps can damage the charging station Move the charging station with the utmost caution Please use a soft pad to set down the charging station Insert the forklift from the bottom facing the connector side CCS or CHAdeMO of charging station and move the charging station to the desired installation location...

Page 26: ...inlets of which the first is for the power cable the second is for the LAN cable and the third is for the signal cable In order to prevent animals from entering the charging station to cause unnecessary damage it should be sealed with a barrier plate and three waterproof cable glands Figure 4 6 2 Dimension of Cable entrance and glands WARNING Mortal danger due to electrocution The contact with hig...

Page 27: ... in figure because of the limited place for installation Any other RJ45 converter in the charger could be installed by customer ifneeded Type Size of screws Torque tools C6EU 60kW L1 L2 L3 N PE M8x16mm 15 20N m 13mm socket C6EU 80kW L1 L2 L3 N PE M8x16mm 15 20N m 13mm socket C6EU 120kW L1 L2 L3 N M10x20mm PE M8x16mm M8 15 20N m M10 25 30N m 13mm socket for M8 17mm socket for M10 C6EU 150kW L1 L2 L...

Page 28: ...ning and operation Measurement points on live side Unit Nominal value Specified range L1 to N Voltage 230 V 10 L2 to N Voltage 230 V 10 L3 to N Voltage 230 V 10 L1 to L2 Voltage 400 V 10 L1 to L3 Voltage 400 V 10 L2 to L3 Voltage 400 V 10 N to PE on connection terminal Voltage 0 V PE to N on connection terminal Resistance 1000mΩ in TN S system variable according to local law standards and diﬀerent...

Page 29: ...wer supply has been properly applied then the charging station can be powered up by turning on the main switch which is located in the left on bottom behind the front door After that the charger operates automatically loads the operating system and then is ready to use in about two minutes 5 2 Display and usage 5 2 1Display and usage This will be the home page shown on screen after the charger is ...

Page 30: ...ing flow chart for C6EU with touch Screen Figure 5 3 1 Charging flow chart for C6EU with touch Screen See Figure 5 3 2 for the charging flow chart for C6EU without touch Screen Figure 5 3 2 Charging flow chart for C6EU without touch Screen The explanation of keywords Icon the charging connector sign on screen Overtime There is no action or no proper operation from the user within specified time RF...

Page 31: ...hown below in Figure 5 3 3 Figure 5 3 3 Setting page The important steps are shown below as screenshot in Figure 5 3 4 for single connector version just one connector icon is shown on the screen and all the others are same as double connectors Touch screen Non touch screen 1 Select charging icon and wait for the authentication 1 Select charging connector and wait for the authentication 2 Authentic...

Page 32: ...l Version 1 6 3 Charging session start 3 Charging session start 4 The bill page after charging 4 The bill page after charging 5 Press OK to complete charging session 5 Press home button on control panel to complete charging session Figure 5 3 4 UI screenshot ...

Page 33: ...ation is online users can call customer service we will arrange online engineer for remote repair charging fault If the charging station does not connect to network please call the customer service and we will arrange crew to repair and maintenance as soon as possible Error Code Meaning First Aid checking Responsi bility 0001 Charger communication failed Communication between A8 and DCB failed Pow...

Page 34: ...grid input Grid 1014 L1 phase undervoltage Check grid input Grid 1015 L2 phase overvoltage Check grid input Grid 1016 L2 phase undervoltage Check grid input Grid 1017 L3 phase overvoltage Check grid input Grid 1018 L3 phase undervoltage Check grid input Grid 1023 Discharge check failure Check power module EVSE 1025 Insulation check failure Please contact XCHARGE EVSE 1080 Power module check failur...

Page 35: ...ailure Please contact XCHARGE EVSE 4027 Electromagnetic lock unlocking operation failed Please contact XCHARGE EVSE 4028 Electromagnetic lock reset failed Please contact XCHARGE EVSE 5009 The power module is not energized Check power module supply EVSE 5010 Power module address conflict Check if the DIG switch of the module is in right position EVSE 5011 PE warning Check PE connection EVSE 5012 AC...

Page 36: ...make sure that you are informed and follow the following instruction The C6EU Charge Station is powder coated This coating must be kept in good condition We suggest that C6EU needs to be cleaned two times every year adjusted according to the actual situation Remove rough dirt by spraying with low pressure tap water instead of high pressure jet Apply a neutral or weak alkaline cleaning solution and...

Page 37: ... 3 months and conduct scheduled cleaning If not dust blockage may happen causing internal components overheated Figure 7 2 1 Lock bar of the anti dust net WARNING Danger of life lease shut down the input power before cleaning the charging station When opening the front and rear doors please pay attention to prevent dust from entering the cabinet and clean if necessary ...

Page 38: ...t Information Contact for Europe XCHARGE Europe GmbH Borsteler Bogen 27 B 22453 Hamburg GERMANY Tel 49 160 6255066 Email eu XCHARGE com Contact for China Beijing XCHARGE Technology Co Ltd 12 Shuangyang Road Daxing District 100176 Beijing CHINA Tel 86 1057215988 Email b XCHARGE com ...

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