X-TREME scooter XB-504 Owner'S Manual Download Page 23

 

23 

Blue.   

 

Now, there are two methods used to determine a bad connection or which of the three sensors have 

failed. Both require the motor to be fully assembled.   

 
The  first  is  to  simply  run  the  motor  while  one  sensor  lead  is  disconnected,  “refer  to  section-A 
below on how to do this”, then again for the second lead, and a third time for the last lead. If one 

sensor is dead (and that's your only problem), you'll see that disconnecting one or the other of the 

good sensors prevents the motor from turning altogether, while disconnecting the bad one has no 

effect at all--it still sputters.   

 

If  that  didn't  work,  try  this  second  method.  It  is  more  complex,  but  useful  to  identify  a  bad 

controller vs. the motor, and more nuanced issues or problems stemming from multiple failures.   

 

Remove the 3 small wires from the 5 wire connector leaving the red and black wire attached. 

 

While  the  motor  is  connected  to  the  controller,  powered,  and  at  rest--or,  alternatively,  powered 

with +5 volts from a workbench power supply--set up a multi-meter to monitor the sensor's output 

on one of the 3 wires. Connect the Black Voltmeter Lead to the small black wire by inserting the 

probe in where the wire goes into the connector. Attach the Red Voltmeter to one of the 3 wires to 

be tested. 

IMPORTANT:    DO NOT let any of the small wires touch each other or will blow the 

sensor

.  Turn  the  motor  by  hand  very  slowly  while  watch  the  voltmeter.  It  should  pulse  to  5vdc 

when active and 0vdc when not. Repeat this step for other 2 wires. If all three wires Green, Blue 

and Yellow pulses 5vdc then the motor is good and controller is bad.   

 

Section-A: Do not have scooter powered up. Locate the white quick 5 wire connecter leading from 

the controller to the motor and unplug connector. With a small ice pick or large needle inserted to 

unlock the lock tab one of the good pins. And pull the wire out of the controller and reconnect the 

connector. Tape off the gold pin so you can protect it. Return to above instructions above. 

 

 

Troubleshooting: Scooter Won’t Run, Charger Light Stays Green 

 

When  you  plug  your  charger  into  your  scooter  and  the  wall  outlet  the  charger  light  stays  green. 

This is telling me that somewhere between charger socket, controller, fuse holder and batteries you 

have an open circuit. Please remove the floor plate and check the wires in this area. You may find 

a wire that is not connected, a connector that is not pushed together properly or a fuse holder that 

is not letting the fuse connect properly.   

 

 

 

Summary of Contents for XB-504

Page 1: ...1 XB 504 Electric Moped Bicycle Owner s Manual Read this manual completely before riding your electric bicycle X Treme TM Electric Moped...

Page 2: ...peration 12 Riding Tip Checklist 12 Battery Charging Safety 13 14 Basic Maintenance Schedule 15 Other Helpful Instructions 16 How To Guide 17 23 How To Assemble Rear Wheel 17 How To Remove Front Wheel...

Page 3: ...Green 23 Scooter Won t Run Charger Light Stays Red Green 24 Is It My Throttle or My Controller 24 Throttle Voltage Test 25 Intermitted Power Loss 25 No Power 26 After Fully Charging Powers Only For S...

Page 4: ...l stay on the floorboard o Wear bright visible clothing that is not so loose that it can catch on moving parts of the XB 504 or objects at the side of the road or trail o Think about your speed and ke...

Page 5: ...comfortable stopping distance from all other riders vehicles and objects Safe braking distance and forces are subject to the prevailing weather and road conditions Wet Weather Riding Wet weather impai...

Page 6: ...ssary Slow down and use familiar roads with street lighting if possible Other Important Reminders The battery does NOT require deep discharging If your XB 504 is put into storage re charge its battery...

Page 7: ...t aside do not discard There are 8 installation steps that must be done prior to using your XB 504 Be sure to do them in order and do not skip a step 1 INSTALLATION OF FRONT WHEELAND BRAKE 1 Insert br...

Page 8: ...lebars and secure with nut on the back riders side Concave washer should be partially inserted into the handlebar and make contact with internal post to be tightened properly and securely 1 Locate and...

Page 9: ...dals according to correct side by lining up pedal with bearing on pedal shaft and snap into place 3 Screw left right mirrors into place and adjust to appropriate riding need 1 Confirm two battery conn...

Page 10: ...mmended tire pressure is between 35 45 PSI We do not recommend filling tire to 45 psi Be sure to check all nuts screws and bolts including ones not mentioned in the set up for tightness and fit before...

Page 11: ...Voltage 48Volt Dc 12Ah Motor Wattage 500W Wheel Size 16 inch Top Speed 20 MPH Charging Time 6 8h Distance of full charge 20 25 miles Battery charging cycles Around 350 times Max rider weight 300 Lbs...

Page 12: ...PSI for bikes Remember performance of the bike is directly related to weight of the rider and any baggage load together with the charge in the batteries Ensure batteries are fully charged prior to rid...

Page 13: ...light on the battery charger will illuminate Red 4 When fully charged the light will illuminate Green 5 NEVER CHARGE FOR OVER 8 HOURS DAMAGE MAY OCCUR TO BATTERY 6 Always charge the bike in an enclos...

Page 14: ...all outlet 5 Read the charger label to learn about the charger indicator lights and their meanings 6 Generally a short drive will require a short time to re charge and a long ride will require a longe...

Page 15: ...bulbs 7 DO not attempt to modify open or perform maintenance on the Hub Motor 8 Any attempt to modify or adjustment of electrical components will void the warranty Maintenance Schedule Service Interv...

Page 16: ...rank bolts with 14mm socket Tires 1 Inflate tire using a pump to 35 45psi Remember lower tire pressures will negatively impact performance by causing too much resistance but over inflating may cause t...

Page 17: ...rear wheel 2 Remove the screw from the end of Brake Cable and then pull the cable out 3 Remove the tightening screw 4 Remove the two nuts on both sides of the rear wheel 5 Slide the wheel forward to a...

Page 18: ...inserted into the holes on the forks 3 Insert the axle and spacer as shown above in reverse 4 Install the two nuts on the end of the axle and tighten How To Remove Hub Motor 1 Remove the two nuts on...

Page 19: ...Rear Inner Tube 1 Remove the seat and seat barrel 4 screws need to be removed 2 by the hinge and 2 down inside and remove from scooter 2 Follow the wire coming out of side of motor and cut the tie str...

Page 20: ...barrel to the scooter 2 bolts on each side of the seat latch and the other 2 are in down in bottom front of seat barrel Lift off the seat and seat barrel as one piece 3 Location of brake safety conne...

Page 21: ...absorbent surface like a work bench Tap the bearing into the wheel evenly 4 Re install the tire and test ride How To Align Front Forks 1 Remove the dash on the backside Find the 12mm bolt in the cente...

Page 22: ...her 100 throttle Should be about 2vdc 0 Throttle and 4 9vdc 100 Throttle 3 Ignition Check Place Black meter probe on main BLACK battery wire on the controller Locate the 2 wire connector with Orange a...

Page 23: ...ing the probe in where the wire goes into the connector Attach the Red Voltmeter to one of the 3 wires to be tested IMPORTANT DO NOT let any of the small wires touch each other or will blow the sensor...

Page 24: ...e cases A better test if you have a digital VOM is to push the probes into the back of the throttle connector at the controller while it is connected Turn the scooter on and operate the throttle You s...

Page 25: ...mounting the voltmeter is a spot and secure it so it doesn t move but be able to watch it while on test runs I have provided a drawing of this called voltmeter connection jpg above 1 First pull up ba...

Page 26: ...power cut off switch The throttle variably controls the speed of the scooter The scooter On Off switch can be defective Without a good switch the scooter has no power but the test of this is the power...

Page 27: ...un A If the scooter is moving when you turn the key to the on position without turning the throttle you will need to replace the throttle or control box B If scooter takes off without turning the key...

Page 28: ...Chargers should change state even for a few minutes if batteries are fully charged When the batteries are done charging the lights will go back to the state of GREEN or GREEN RED means done charging...

Page 29: ...other two sensor wires the same way If the voltage reads 0 or 5 volts and does not change check the sensor connector again Causes for this may be a broken wire or the Hall Effect sensor may have faile...

Page 30: ...er complains the moped shuts off during hard acceleration then starts again if the throttle is released and then turned gently The batteries either need to be charged or one or more of the batteries a...

Page 31: ...31 DO NOT RETURN TO STORE IF YOU NEED HELP CALL OR GO ONLINE 1 253 777 0690 www x tremescooters com support For General Information or Parts Visit www x tremescooters com Revised 05 20 13...

Reviews: