WSTECH BAT 0280-ES-1-400-1 Series Operating Instructions Manual Download Page 1

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Original Operating Instructions
Battery Charger
Table of Contents

O_BATx0280-ES-1-400-1_(Outdoor)_V1.3_GB

Original Operating Instructions

Battery Charger

BATx0280-ES-1-400-1 (Outdoor)

WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.

Before starting any work, please read "Original Operating Instructions" and
"Interface Description Modbus TCP and EtherCAT"!

Summary of Contents for BAT 0280-ES-1-400-1 Series

Page 1: ...1 400 1_ Outdoor _V1 3_GB Original Operating Instructions Battery Charger BATx0280 ES 1 400 1 Outdoor WSTECH is a Wind Sun Technologies and Siemens Joint Venture Before starting any work please read O...

Page 2: ...ructions 13 1 7 Safety Sign on the Product 15 1 8 Safety Signs on the Packaging 16 2 Description 17 2 1 Functional Description 17 2 2 Principle of the Product 17 2 3 Options 19 2 4 Views 19 2 4 1 Exte...

Page 3: ...Securing 45 4 2 Preparing Commissioning 46 4 3 Performing Measurements before Operation 47 5 Operation 48 5 1 User Interfaces 48 5 2 Operating Modes 48 5 3 Enable Switch 48 5 4 Starting the Product 5...

Page 4: ...Inspection of Housing 59 7 2 2 Visual Inspection of Interior Area 59 7 2 3 Cleaning of Cooling Air Inlet and Cooling Air Outlet 59 7 2 4 Torque Check of Electrical Connections 60 7 2 5 Condition Chec...

Page 5: ...e 8 Transport 24 Figure 9 Transport wooden box with pallet dimensioned 25 Figure 10 Cable entry area bottom view 27 Figure 11 Mounting points bottom view 28 Figure 12 AC connection 32 Figure 13 DC con...

Page 6: ...e of delivery 23 Table 3 Feedback of insulation monitoring device 40 Table 4 Extract of BAT Error Codes 53 Table 5 Extract of BAT Error Codes continued 54 Table 6 Extract of BAT Warning Codes 57 Table...

Page 7: ...duction also in extract form only admissible with approval from manufacturer Trademarks All trademarks are recognized even if they are not identified as such EtherCAT is a registered trademark and pat...

Page 8: ...tes of the BATx0280 ES 1 400 1 Outdoor hereinafter referred to as BAT or product are located on the outside and inside of the front cabinet door Figure 1 Example of a type plate Pos Description 1 Manu...

Page 9: ...ansport of the product must be performed by trained and authorized persons with the appropriate qualifications 1 4 General Information These operating instructions provide detailed information regardi...

Page 10: ...dicates a direct danger situation which will lead to death or severe injuries WARNING Indicates a possible danger situation which can lead to death or severe injuries CAUTION Indicates a possible dang...

Page 11: ...ent AC Battery inverter BAT Constant current constant voltage CC CV Direct current DC Electromagnetic compatibility EMC Electrostatic discharge ESD Energy storage ES Ethernet for Controller and Automa...

Page 12: ...k on the product Never operate the product with open doors Never operate the product with any technical defects Never operate the product if it has been damaged in any way Never open the doors within...

Page 13: ...er to life due to high voltage After pressing the Enable switch or switching the AC circuit breaker in position OFF dangerous voltage is present Touching live parts can result in death or serious inju...

Page 14: ...omponents due to ingress of dirt dust and moisture as well as intrusion of pests and vermin Ingress of dirt dust moisture and intrusion of pests and vermin can lead to damages of components After unpa...

Page 15: ...to high cleanliness standards NOTICE The manufacturer does not accept responsibility for errors or damages if safety regulations are not met during handling operation and maintenance 1 7 Safety Sign o...

Page 16: ...Original Operating Instructions BATx0280 ES 1 400 1 Outdoor User Information O_BATx0280 ES 1 400 1_ Outdoor _V1 3_GB Page 16 of 69 1 8 Safety Signs on the Packaging...

Page 17: ...e inverter operates as a controlled rectifier 2 2 Principle of the Product Figure 3 shows the schematic structure of the product with its main components The connection of the batteries is provided at...

Page 18: ...Original Operating Instructions BATx0280 ES 1 400 1 Outdoor Description O_BATx0280 ES 1 400 1_ Outdoor _V1 3_GB Page 18 of 69 Figure 3 Schematic structure...

Page 19: ...vailable Island grid function EtherCAT interface 2 4 Views 2 4 1 Exterior View Figure 4 Exterior view front C1 Figure 5 Exterior view back C2 Pos Description 1 Type plate and option plate 2 Rotary han...

Page 20: ...p X3 Current and voltage measurement 2 DC link 3 Power stack 4 DC link measurement points 5 DC EMC filter C1 6 Fuse F10 F11 Precharge circuit 7 Fuse F8 Insulation monitoring device 8 Terminal strip X2...

Page 21: ...Tx0280 ES 1 400 1_ Outdoor _V1 3_GB Page 21 of 69 Pos Description 15 Surge arrester F30 AC connection 16 Terminal strip X17 Island grid function Option and temperature measurement 17 Fuse F1 Notch fil...

Page 22: ...ion O_BATx0280 ES 1 400 1_ Outdoor _V1 3_GB Page 22 of 69 Figure 7 Interior view back C2 Pos Description 1 Harmonic filter 2 Current sensor T3 3 Current sensor T2 4 Current sensor T1 5 Transformer T4...

Page 23: ...After a storage time of more than one year contact the customer service before commissioning the product 3 1 Delivery 1 Check the shock indicators for transport damage The shock indicators are inside...

Page 24: ...duct using suitable transport facilities with sufficient load bearing capacity The product must be lifted in an upright position Do not stand under suspended loads Only remove the transport safeguards...

Page 25: ...ned 3 3 Storage NOTICE Damage to the product due to incorrect storage Storage of the product with or without packaging as well as disconnected condition can lead to ingress of moisture and pollution P...

Page 26: ...in atmospheres such as in the presence of inflammable materials WARNING Danger to life due to the product tipping over When installed on an uneven foundation the product can tip over This may cause da...

Page 27: ...must be fulfilled Table 11 Ensure that the minimum required distances for escape routes must be followed according to applicable local regulations and standards The product must be positioned on a fou...

Page 28: ...re 11 Mounting points bottom view 3 4 1 Distances Following distances must be observed Front Minimum 600 mm with opened doors Back Minimum 600 mm with opened door On the sides is no specified distance...

Page 29: ...lines matches the diameters of the cable glands and connections Comply with the specified bend radii Offload the cables on both ends to relieve from pull and pressure Route only one cable through eac...

Page 30: ...69 3 5 1 Required Connections The following cables and lines must be prepared and in flawless condition safe and de energized Grounding Section 3 5 1 1 AC Connection Section 3 5 1 2 DC Connection Sec...

Page 31: ...ounding Required material 1 x M10x20 mm hexagon screw 1 x 10 5 mm conical spring washer Procedure 1 Route the cable through the cable entry grommet 2 Connect the PE conductor to the press in nut Figur...

Page 32: ...y grommet 3 L1 phase connection 4 L2 phase connection 5 L3 phase connection 6 Neutral conductor connection 7 PE conductor connection 8 Protective cover Procedure 1 Observe the sequence Figure 12 2 Rou...

Page 33: ...der fault conditions Required material 4 x M8x20 mm hexagon screws 4 x 8 4 mm conical spring washers Figure 13 DC connection Pos Description 1 Cable clamp 2 Cable entry grommet 3 DC 4 DC 5 Protective...

Page 34: ...ltage optional UPS with buffered output voltage feeds the fans control and heating Requirements Product operates with a supply voltage of 230 VAC 50Hz TN grid Supply lines must be connected and secure...

Page 35: ...X1 3 or X1 4 Phase L to X1 1 or X1 2 5 Connect PE N and L conductor of the unbuffered supply voltage to the terminal strip X1 Protective conductor PE to X1 7 Neutral conductor N to X1 6 Phase L to X1...

Page 36: ...ontrol card The data communication with the product is provided via the network connection of the control card Required material not included in scope of delivery Network cable with RJ45 plug Figure 1...

Page 37: ...cting device the product can establish an island grid The terminals X17 1 2 are implemented as a potential free feedback contact A signal on this feedback contacts manages the switching in and out of...

Page 38: ...be in flawless condition safe and de energized Feedback Operating Status Section 3 5 2 1 Feedback Enable Switch Section 3 5 2 2 Feedback Insulation Monitoring Device Section 3 5 2 3 External Disconne...

Page 39: ...of the control card feedback contacts can be queried via terminals X2 1 3 Operating status Terminal Contact Ready for operation X2 1 to X2 2 open X2 1 to X2 3 close Not Ready for operation X2 1 to X2...

Page 40: ...sured value exceeds the threshold value plus hysteresis the output relays switch back into their original state Table 3 Feedback of insulation monitoring device Relay state Terminals State Original st...

Page 41: ...ope of delivery Voltage measuring device Figure 19 Cable routing terminal strip X3 Procedure 1 Locate the terminal strip X3 Figure 19 2 Open the corresponding cable ducts 3 Route the cables through th...

Page 42: ...measuring device Procedure 1 Locate the terminal strip X3 Figure 19 2 Open the corresponding cable ducts 3 Route the cable through the cable entry grommet 4 Remove the cable bridges between terminals...

Page 43: ...ough the cable entry grommet 4 Connect the lines to the terminals X17 3 and X17 4 5 Close cable ducts 6 Fix the cable with a cable clamp 3 6 After Installation After installation the following items m...

Page 44: ...d correctly it may cause damage to the product and result in serious injury or death to persons within the products vicinity Carry out the installations as described in Section Installation to ensure...

Page 45: ...ie pieces The cable ties are under tension pieces can cause injury when cutting Wear suitable personal protective equipment During transportation the transformer is secured with cable ties Before comm...

Page 46: ...motor protecting switch F31 is in position I Figure 6 5 Ensure that the sliding switch of the DC circuit breaker Q1 is in position AUTO 6 Ensure that the AC circuit breaker Q2 is in position OFF 7 Ens...

Page 47: ...ltage Measurements with the incorrect measuring range can cause damages Use only measuring devices with the correct measuring range Procedure 1 Measure the DC voltage from plus to minus connection at...

Page 48: ...d in the Interface Description Error monitoring is active in each operating state If an error occurs all functions of the product are stopped automatically An error message is available via the Modbus...

Page 49: ...Outdoor Operation O_BATx0280 ES 1 400 1_ Outdoor _V1 3_GB Page 49 of 69 NOTICE The red marked areas are under voltage when the AC DC cables are not disconnected externally Figure 22 The blue marked ar...

Page 50: ...started after the appropriate checks via the user interface 5 5 Performing Measurements DANGER Danger to life from electric shock if the product is not locked After stopping the product dangerous vol...

Page 51: ...tion 3 5 2 6 2 Start the product Section 5 4 NOTICE The internal current sensors Figure 7 have a translation ratio of 800 1A 3 Check if the values of the AC current are within the specified limits Tab...

Page 52: ...product Troubleshooting must be done only by authorized and trained electricians If the displayed failure cannot be eliminated locally contact customer service Error messages and the associated error...

Page 53: ...ting 66 Overvoltage_grid_L1 _stage_1 Check Grid voltage 67 Overvoltage_grid_L1 _stage_2 Check Grid voltage 68 Overvoltage_grid_L1 _stage_3 Check Grid voltage 71 Overvoltage_grid_L2 _stage_1 Check Grid...

Page 54: ...21 Corrective action 1 Clean the cooling air inlet and cooling air outlet Figure 4 Figure 5 2 Check the insect meshes cooling air inlet and outlet for pollutions If insect meshes are polluted remove i...

Page 55: ...e closed Figure 4 Figure 5 If the cabinet doors are opened close the cabinet doors 6 1 7 BAT Error Code 157 Corrective action 1 It is recommended to replace all surge arrester modules if the indicatio...

Page 56: ...Code 171 Corrective action 1 Ensure that the AC voltage have a clockwise rotary field 6 1 13 BAT Error Codes 172 174 Corrective action 1 Ensure that the motor protecting switch F31 is in position I 2...

Page 57: ...wer check cooling 20 temperature_high_PT100_X108B34 Reduce power check cooling 21 temperature_high_board Reduce power check cooling 22 temperature_low_L1 Check heating 23 temperature_low_L2 Check heat...

Page 58: ...ure that no residual voltage is present in the DC link No protection or security device may be temporarily or permanently removed altered or adjusted Observe all warnings from the battery manufacturer...

Page 59: ...onal Test of AC Circuit Breaker Section 7 2 8 Functional Test of Enable Switch Section 7 2 9 7 2 Maintenance in De energized Condition 7 2 1 Visual Inspection of Housing Maintenance Tasks 1 Check the...

Page 60: ...of discoloration or corrosion renew the connection immediately Tighten with specific torque Table 8 Table 8 Torque of electrical connections Connection Torque Grounding 44 Nm AC connection 28 Nm DC co...

Page 61: ...AC circuit breaker has no continuity replace it 2 Check the continuity of the AC circuit breaker Q2 when it is in position OFF If the AC circuit breaker has continuity replace it 7 2 9 Functional Tes...

Page 62: ...no residual voltage is present within the DC link by means of suitable testing equipment Figure 6 7 Switch off voltage measurement and supply voltage Section 8 1 and disconnect the lines 8 Ensure tha...

Page 63: ...factured in accordance with the applicable EC Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electric and electronic equipment Restriction of Hazardous Substance...

Page 64: ...type plate Serial number provided on the type plate Location Date of delivery Invoice address Hardware and wiring diagram version provided on the type plate Failure description o Inverter status o Fai...

Page 65: ...F1 F2 Fuse 10 x 38 mm 500081 F1 F2 Island grid function Fuse 14 x 51 mm 500392 F8 Fuse 10 x 38 mm 500032 F10 Fuse 10 x 38 mm 510284 F11 Fuse 10 x 38 mm 510284 F30 Surge arrester 277 VAC with remote co...

Page 66: ...equest Grid configuration TN Maximum output current 404 A Maximum short circuit current 36 kA Line power factor cos 0 98 At 20 of rated power AC current distortion THD 3 DC SIDE Nominal voltage 750 V...

Page 67: ...Not condensing Storage temperature 25 C 60 C Storage maximum humidity 90 Not condensing Maximum altitude above sea level 1500 m Without derating in power Cooling type Forced air Air cooling volume 300...

Page 68: ...Original Operating Instructions BATx0280 ES 1 400 1 Outdoor Appendix O_BATx0280 ES 1 400 1_ Outdoor _V1 3_GB Page 68 of 69 11 3 EU Declaration of Conformity...

Page 69: ......

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