WPG P110C04DC Operating Instructions Manual Download Page 1

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P1-DC: #35111

INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND

UNDERSTAND BEFORE OPERATING

OPERATING

INSTRUCTIONS

908 W. Main • P.O. Box 368

Laurel, MT USA 59044

800-548-7341 (phone)
406-628-8231 (phone)

406-628-8354 (fax)

www.WPG.com

SINGLE-CHANNEL
LIFTER, DC-VOLTAGE

Model numbers: P110

04DC, P1

HV11

04DC,

P11104DC (shown)

Record serial number in blank space above (to locate,

see serial

label on the product).

KEEP FOR FUTURE REFERENCE

Summary of Contents for P110C04DC

Page 1: ...Main P O Box 368 908 W Main P O Box 368 Laurel MT USA 59044 800 548 7341 phone 406 628 8231 phone 406 628 8354 fax www WPG com SINGLE CHANNEL LIFTER DC VOLTAGE Model numbers P110C04DC P1HV1104DC P111...

Page 2: ...P1 DC 35111 Rev 29 0 11 19 2...

Page 3: ...itioning the Lifter on the Load 13 Sealing the Pads on the Load 14 Reading the Vacuum Gauge 14 TO LIFT AND MOVE THE LOAD 15 Interpreting the Warning Light and Optional Warning Buzzer 15 Watching Vacuu...

Page 4: ...ed Load Test 24 MAINTENANCE 25 VACUUM PAD MAINTENANCE 25 Pad to Load Friction Coefficient 25 Pad Inspection 25 Pad Cleaning 26 BATTERY RECHARGE 27 REPLACEMENT PARTS 28 LIMITED WARRANTY 29 TO OBTAIN RE...

Page 5: ...lso affect the lifting capacity A qualified person should evaluate the effective lifting capacity for each use see definition under Rated Load Test on page 24 Per Pad 150 lbs 68 kg 150 lbs 68 kg 175 l...

Page 6: ...P1 DC 35111 Rev 29 0 11 19 4 SPECIFICATIONS Note A standard P11104DC is shown...

Page 7: ...ter if the Maximum Load Capacity or any safety label appears to be missing or obscured Make sure the contact surfaces of the load and vacuum pads are clean before attaching the lifter see MAINTENANCE...

Page 8: ...GAUGE 10 CONTROL HANDLES 11 AIR FILTER 12 VALVE HANDLE 13 Cover with VACUUM PUMP 7 LOW VACUUM WARNING LIGHT and VACUUM SWITCH 14 LOW VACUUM WARNING BUZZER optional 15 BATTERY GAUGE 16 BATTERY 17 BATT...

Page 9: ...m appropriate hoisting equipment 3 1 Select a crane and or hoist rated for the Maximum Load Capacity plus the Lifter Weight Note Any lifter use must comply with all statutory or regulatory standards f...

Page 10: ...e the lifter from the shipping container Avoid damaging the vacuum pads 4B 4A 4 4C 4D Connect the electrical connectors figs 4A B and figs 4C D 5 5A Remove the pad covers fig 5A and save them for futu...

Page 11: ...ity 5 Note Standard vacuum pads can stain or deform load surfaces with light colors or soft coatings Test such surfaces for damaging effects before using the lifter on them 6 1 Although concave vacuum...

Page 12: ...ing Temperatures 1 2 The lifter is not designed to be watertight Moisture can result in reduced lifting capacity Do not use it in rain or other unsuitable conditions DISPOSAL OF THE LIFTER After the S...

Page 13: ...spections and Tests Follow the INSPECTION SCHEDULE on page 21 and TESTING on page 22 Examine air filter regularly and service when needed Service the air filter whenever the bowl contains liquid or ot...

Page 14: ...s in the release position power off use the battery test button circled to check the battery energy 3 1 If the pump is running or the battery charger is connected to an AC power source the reading on...

Page 15: ...e pad frame on the load 1 2 Make sure all vacuum pads will fit on the load and will be loaded evenly Consult the Per Pad Load Capacity 3 Place the vacuum pads in contact with the load surface 1 The li...

Page 16: ...oad weight fig 1B Red range 16 Hg 54 kPa Vacuum level is not sufficient to lift the maximum load weight fig 1C If it takes more than 5 seconds for the vacuum level to reach 5 Hg 17 kPa press on any va...

Page 17: ...um for lifting 1A Note The low vacuum warning buzzer if present turns on and off together with the warning light Watching Vacuum Indicators Watch the low vacuum warning light and the vacuum gauge fig...

Page 18: ...ntain vacuum temporarily in the event of a battery failure or electrical system failure Although the lifter is designed to support the load for at least 5 minutes without power this depends on many fa...

Page 19: ...te without contacting anyone or anything 2 Use a control handle circled in fig 2A to keep the load under control at all times Unbalanced loads may rotate unexpectedly when latch is disengaged 3 Pull t...

Page 20: ...the load under control Unbalanced loads may tilt unexpectedly when latch is disengaged 3 If the pad frame is latched pull the tilt release lever fig 3A to disengage the tilt latch Then tilt the load a...

Page 21: ...the valve handle in the release position power off 2 Charge the battery after each workday as needed see BATTERY RECHARGE on page 27 1 3 Use the hoisting equipment to lower the vacuum lifter gently on...

Page 22: ...wn on a clean smooth flat surface Then lower the lift bar and place a support under the lift point 2 Charge the battery completely and repeat every 6 months see BATTERY RECHARGE on page 27 3A 3B 3C 3D...

Page 23: ...MAINTENANCE in SERVICE MANUAL Perform Vacuum Test on page 23 Check for unusual vibrations or noises while operating lifter Examine entire lifter for evidence of looseness excessive wear or excessive c...

Page 24: ...is supported by the lifter 7 Watch each vacuum gauge Starting from a vacuum level of 16 Hg 54 kPa the lifter must maintain a vacuum level greater than 12 Hg 41 kPa for 5 minutes 5 If not lifting this...

Page 25: ...NT in SERVICE MANUAL 4 Take precautions in case load should fall during test Raise the load a minimal distance and disconnect the battery connector see AFTER USING THE LIFTER on page 19 2 5 Watch the...

Page 26: ...t suspended for 2 minutes 5 Once the test is completed lower the load for release as previously directed 6 Never use a lifter that has failed test Inspect the lifter for any stress damage and repair o...

Page 27: ...educe the friction coefficient of vacuum pads Replace pads every 2 years or more often when necessary Pad Inspection 1A Inspect each vacuum pad fig 1A according to the INSPECTION SCHEDULE on page 21 a...

Page 28: ...use rubber conditioners on vacuum pad Many rubber conditioners can leave a hazardous film on vacuum pads 2 Prevent liquid from entering the vacuum system through the suction hole on the pad face 3 Wi...

Page 29: ...should take no more than 8 hours to charge completely 2 If not check for the following faults Power lamp flashes Charger is not connected to battery reconnect charger see ASSEMBLY on page 8 Error lamp...

Page 30: ...Vacuum Pad Model G3370 11 28 cm Diameter Lipped 4 49605T Vacuum Pad Model HV11 10 25 cm Diameter Lipped 4 49586TA Vacuum Pad Model G0750 10 25 cm Diameter Concave 4 49122 End Plug 2 x 2 x 1 4 Tubing S...

Page 31: ...ear and tear and or the product has been damaged misused or neglected If a problem is not covered under warranty WPG will notify the customer of costs prior to repair If the customer agrees to pay all...

Page 32: ...P1 DC 35111 Rev 29 0 11 19 30...

Page 33: ...Rev 29 0 11 19 P1 DC 35111 31...

Page 34: ...P1 DC 35111 Rev 29 0 11 19 32...

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