Worksaver SDM40-48 Owner'S/Operator'S Manual Download Page 30

29

10

S A F E T Y   I N S T R U C T I O N S  

(continued)

Always stop the tractor, set brake, shut off the tractor engine, remove the ignition key, lower implement to the
ground and allow cutter blades to come to a complete stop before dismounting tractor. Never leave equipment
unattended with the tractor running.

Never place hands or feet under cutter with tractor engine running or before you are sure all motion has
stopped. Stay clear of all moving parts.

Do not reach or place yourself under equipment until it is blocked securely.

Take all possible precautions when leaving unit unattended: Disengage PTO, set parking brake, stop engine
and remove key from ignition. Park in level area.

Do not allow riders on the rotary cutter or tractor at any time. There is no safe place for any riders.

Disengage power takeoff (PTO) and place transmission into neutral before attempting to start engine.

Do not operate unless all personnel, livestock, and pets are several hundred feet away to prevent injury by
thrown objects. Never direct discharge toward anyone.

Install and secure all guards and shields before starting or operating.

Keep hands, feet, hair, and clothing away from moving parts.

This rotary cutter is designed for use only on tractors with 540 RPM power takeoff.

Never operate tractor and cutter under trees with low hanging limbs. Operators can be knocked off the tractor
and then run over by the rotating blades.

The rotating parts of this machine have been designed and tested for rugged use. However, they could fail
upon impact with heavy, solid objects such as steel guard rails, posts, and concrete abutments. Such impact
could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of
property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

Frequently check cutter blades. They should be sharp, free of nicks and cracks and securely fastened.

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the
cutter head. These items could then swing outside the housing at greater velocities than the blades. Such a
situation is extremely hazardous. Inspect the cutting area for such objects before mowing. Removing any like
object from the site. Never allow the cutting blades to contact such items.

Pick up all rocks and other debris before mowing. Enter new areas carefully. Cut material higher at first,
allowing cutter to clear hidden objects. Never assume an area is clear.  Always Check!

OPERATIONAL SAFETY (continued)

T R O U B L E S H O O T I N G   G U I D E

P R O B L E M

P O S S I B L E   C A U S E

P O S S I B L E   R E M E D Y

Blade wears too fast.

1.  Cutting in sandy conditions.

Increase cutting height.

2.  Cutting in rocky conditions.

Increase cutting height.

3.  Blades hitting ground.

Increase cutting height.

Cutter seems to require

1.  Advancing into grass or brush

Reduce forward travel speed.

excessive power.

too rapidly.

2.  Hitting ground.

Raise cutter and reset skids.

3.  Worn or dull blades.

Sharpen or replace blades.

4.  Tractor not large enough.

Use larger horsepower tractor.

5.  Grass too tall and heavy.

Make two passes. Raise cutter for
first pass and lower for next pass.

Excessive vibration.

1.  Check gearbox bolts.

Tighten if loose.

2.  Check for loose nuts on

Tighten if loose.

bladeholder and blades.

3.  Check for bent output shaft.  If

Replace shaft if bent.

shaft is bent, oil will normally
leak from bottom seal.

4.  Check to see if blades are

Free blades so they swing.

free-swinging.

5.  Check for even wear on each

Weigh blades. Weight should be

blade tip. Were both blades changed

within 1 oz. Always replace both 

at the same time?

blades

6.  Blade broken.

Replace blades, in sets.

7.  Blade beam bent.

Replace blade beam.

8.  New blade or bolts matched

Replace blades or bolts in sets.

with worn blade or bolts.

9.  Drivelines not phased correctly.

Replace driveline.

Implement and tractor yokes must
be in line.

10.  Wire or rope wrapped around

Remove wire or rope.

blade beam.

11.  Blades worn and are out of

Replace blades, in sets.

balance.

Summary of Contents for SDM40-48

Page 1: ... front as well as the rear when working with the implement OWNER S OPERATOR S MANUAL MODEL NO s SDM40 48 SDM40 60 SDM40 72 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM OCTOBER 2001 WS RM002 OG W O R K S AVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com E...

Page 2: ...erator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repa...

Page 3: ... 1 1 92 1 1 47 Input RPM 540 RPM 540 RPM Output RPM 1036 8 RPM 793 8 RPM Gearbox Warranty Limited 1 Year Gearbox Lubrication 90 wt Gear Oil PTO Driveline Type Metric Series 4 Total Driveline Length Closed 32 37 43 Shearbolt 1 2 Diameter x 3 0 Bolt Grade 2 Blades Number Type 2 Suction Type Width Thickness 1 2 x 3 Length Total 18 25 30 Tip Speed 12 757 Ft Min 12 255 Ft Min 15 170 Ft Min Blade Carrie...

Page 4: ... Check all blade beam bolts h Check cutter attitude after mounting on tractor h Check that gearbox is properly serviced and seals are not leaking h Check shear bolt for proper grade and installation h Check front of input gearbox shaft and make sure that snap ring is properly installed h All safety signs decals in place and readable h When the cutter is transported on a road or highway at night or...

Page 5: ...tructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervisor or you...

Page 6: ... this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have ...

Page 7: ... in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous When...

Page 8: ... other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use SAFETY TRAINING Do not allow children to operate this machine PTO SHAFT SHEAR BOLT PROTECTED PA RTS VIEW PA RTS LIST REF WORKSAVER E G NO NO PART NO PART NO DESCRIPTION REQ D 650565 07 422 117 10 Complete Driveline Assem...

Page 9: ... Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are c...

Page 10: ...being run over by the cutter Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the owner s manual and is not familiar with a rotary cutter Check the tractor master shield over the PTO stub shaft Make sure it is in good condition and fastened securely to the tractor Purchase a new shield if old shield is damaged or missing You may have to use a t...

Page 11: ...ks and securely fastened Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the cutter head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous Inspect the cutting area for such objects before mowing Removing any like object from the site Never allow the cutting blades to co...

Page 12: ...heel weights front tractor weight and or tire ballast should be used to improve stability Be careful when operating tractor and cutter on uneven ground to avoid upsetting Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops while traveling up or downhill Always ...

Page 13: ...machines Use a safety chain to prevent unexpected separation with pull type models TRANSPORT SAFETY TROUBLESHOOTING GUIDE P R O B L E M POSSIBLE CAUSE POSSIBLE REMEDY Leaves a streak of uncut 1 Cutter not level side to side Level 3 pt hitch linkage on tractor or partially cut grass 2 Blades dull or bent Sharpen or replace blades 3 Carrier RPM too low Use correct PTO speed 4 Field conditions are so...

Page 14: ... all persons away from operator control area while performing adjustments service or maintenance Frequently check cutter blades They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all s...

Page 15: ...g area MAINTENANCE SAFETY continued STORAGE SAFETY BLADE BEAM GEARBOX INSTA L L ATION A Raise cutter using tractor 3 point lift Turn off tractor engine B BLOCK CUTTER SECURELY INTO POSITION C Remove cotter pin and blade holder retaining nut Wear heavy work gloves to protect hands from sharp edges D Grasp blade holder and pull off shaft If necessary align blade bar with access hole in top of deck a...

Page 16: ...nsert lockwasher 2 and nut 1 through blade access hole in the cutter deck install on bolt 5 and tighten to 350 lbs ft Repeat for opposite blade Sharpen both blades at the same time to maintain bal ance Follow original sharpening pattern Do not sharpen blade to a razor edge but leave at least a 1 16 blunt edge Do not sharpen back side of blade Rotate blade beam 3 and repeat for opposite blade Alway...

Page 17: ...lic system leakdown and failure of mechanical or hydraulic system can cause equip ment to drop Keep all persons away from operator control area while performing adjustments service or mainte nance LUBRICATION INFORMATION Figure 6 shows the lubrication points The accompany ing chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may req...

Page 18: ...tices before starting operation Read the safety rules and safety signs on pages 4 16 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from two to five mph T R A N S P O RTING Pay particular close attention to the Safety Messages regarding cutter transport Avoid unnecessary injuries and equipment damage by exercising cauti...

Page 19: ...g ing PTO position cutter in a cut area and reduce tractor throttle to idle If cutter continuously stalls select lower tractor gear and or increase cutting height Blade rotation is counterclockwise causing cut material to discharge to the left side of cutter forming a windrow To shred and dissipate this windrow tractor should be driven in a counterclockwise direction throwing material to the uncut...

Page 20: ... under warranty O P E R ATING INSTRUCTIONS Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this machine depends on it...

Page 21: ... under warranty O P E R ATING INSTRUCTIONS Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this machine depends on it...

Page 22: ...g ing PTO position cutter in a cut area and reduce tractor throttle to idle If cutter continuously stalls select lower tractor gear and or increase cutting height Blade rotation is counterclockwise causing cut material to discharge to the left side of cutter forming a windrow To shred and dissipate this windrow tractor should be driven in a counterclockwise direction throwing material to the uncut...

Page 23: ...tices before starting operation Read the safety rules and safety signs on pages 4 16 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from two to five mph T R A N S P O RTING Pay particular close attention to the Safety Messages regarding cutter transport Avoid unnecessary injuries and equipment damage by exercising cauti...

Page 24: ...lic system leakdown and failure of mechanical or hydraulic system can cause equip ment to drop Keep all persons away from operator control area while performing adjustments service or mainte nance LUBRICATION INFORMATION Figure 6 shows the lubrication points The accompany ing chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may req...

Page 25: ...nsert lockwasher 2 and nut 1 through blade access hole in the cutter deck install on bolt 5 and tighten to 350 lbs ft Repeat for opposite blade Sharpen both blades at the same time to maintain bal ance Follow original sharpening pattern Do not sharpen blade to a razor edge but leave at least a 1 16 blunt edge Do not sharpen back side of blade Rotate blade beam 3 and repeat for opposite blade Alway...

Page 26: ...g area MAINTENANCE SAFETY continued STORAGE SAFETY BLADE BEAM GEARBOX INSTA L L ATION A Raise cutter using tractor 3 point lift Turn off tractor engine B BLOCK CUTTER SECURELY INTO POSITION C Remove cotter pin and blade holder retaining nut Wear heavy work gloves to protect hands from sharp edges D Grasp blade holder and pull off shaft If necessary align blade bar with access hole in top of deck a...

Page 27: ... all persons away from operator control area while performing adjustments service or maintenance Frequently check cutter blades They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all s...

Page 28: ...machines Use a safety chain to prevent unexpected separation with pull type models TRANSPORT SAFETY TROUBLESHOOTING GUIDE P R O B L E M POSSIBLE CAUSE POSSIBLE REMEDY Leaves a streak of uncut 1 Cutter not level side to side Level 3 pt hitch linkage on tractor or partially cut grass 2 Blades dull or bent Sharpen or replace blades 3 Carrier RPM too low Use correct PTO speed 4 Field conditions are so...

Page 29: ...heel weights front tractor weight and or tire ballast should be used to improve stability Be careful when operating tractor and cutter on uneven ground to avoid upsetting Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops while traveling up or downhill Always ...

Page 30: ...ks and securely fastened Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the cutter head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous Inspect the cutting area for such objects before mowing Removing any like object from the site Never allow the cutting blades to co...

Page 31: ...being run over by the cutter Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the owner s manual and is not familiar with a rotary cutter Check the tractor master shield over the PTO stub shaft Make sure it is in good condition and fastened securely to the tractor Purchase a new shield if old shield is damaged or missing You may have to use a t...

Page 32: ... Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are c...

Page 33: ... other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use SAFETY TRAINING Do not allow children to operate this machine PTO SHAFT SHEAR BOLT PROTECTED PA RTS VIEW PA RTS LIST REF WORKSAVER E G NO NO PART NO PART NO DESCRIPTION REQ D 650565 07 422 117 10 Complete Driveline Assem...

Page 34: ... in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous When...

Page 35: ... this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have ...

Page 36: ...tructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervisor or you...

Page 37: ... Check all blade beam bolts h Check cutter attitude after mounting on tractor h Check that gearbox is properly serviced and seals are not leaking h Check shear bolt for proper grade and installation h Check front of input gearbox shaft and make sure that snap ring is properly installed h All safety signs decals in place and readable h When the cutter is transported on a road or highway at night or...

Page 38: ... 1 1 92 1 1 47 Input RPM 540 RPM 540 RPM Output RPM 1036 8 RPM 793 8 RPM Gearbox Warranty Limited 1 Year Gearbox Lubrication 90 wt Gear Oil PTO Driveline Type Metric Series 4 Total Driveline Length Closed 32 37 43 Shearbolt 1 2 Diameter x 3 0 Bolt Grade 2 Blades Number Type 2 Suction Type Width Thickness 1 2 x 3 Length Total 18 25 30 Tip Speed 12 757 Ft Min 12 255 Ft Min 15 170 Ft Min Blade Carrie...

Page 39: ...erator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repa...

Page 40: ... front as well as the rear when working with the implement OWNER S OPERATOR S MANUAL MODEL NO s SDM40 48 SDM40 60 SDM40 72 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM OCTOBER 2001 WS RM002 OG W O R K S AVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com E...

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