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21

18

Figure 2.

Figure 3.

NOTE: The use of a PTO over-running clutch or exten-
sion could require that the PTO driveline be shortened a
considerable amount.  If this is done, the driveline halves
may separate when the cutter is lowered to the ground or
when operated on rough ground.

An optional special driveline that is equipped with an over-

running clutch is recommended (see optional equipment).

1.  Raise and lower the cutter to determine position with

greatest distance between the PTO shaft and gearbox
input shaft.  Shut tractor off, leaving cutter in position
of greatest distance between shafts. SECURELY
BLOCK CUTTER IN POSITION.

2. Hold driveline sections parallel to each other and

check for minimum 6” (15cm) overlap. If driveline
has been marked for cutting, overlap will be the
distance between the two marks.  If driveline has less
than minimum overlap, do not use. Contact
authorized dealer.

3. If driveline must be cut to a shorter length, clamp

driveline in a well padded vise to prevent damage to
the shield.  Cut off shield where marked.  Using cut-off
section of shield as a guide, cut shaft the same
amount.  (Figure 4.)

4. Repeat the procedure to the other driveline half.

Remove all burrs and cuttings.

5.  Apply multi-purpose grease to inside of outer (female)

driveline section. Assemble driveline and install on
tractor and cutter. Pull on each driveline section to be
sure yokes lock into place.  Make certain driveline
shielding is in place and in good condition.

Figure 4.

W A R N I N G !

When attaching PTO yoke to tractor PTO shaft, it is

important that spring-activated locking pin or balls
operate freely and are seated in groove on PTO shaft.
A loose shaft could slip off and result in personal
injury or damage to equipment.

6. Carefully raise and lower the cutter and check to be

sure the PTO assembly does not jam.  If it does, cut
equal amounts from each half of the PTO assembly.

I N S T R U C T I O N S  

(continued)

In some cases it will be necessary to shorten the PTO

assembly to match your particular tractor.  The following
procedure should be used:

1. Raise the tractor 3-pt. hitch so the input shaft of the

cutter gearbox is in line with the PTO shaft on the trac-
tor.  Shut down tractor, leaving cutter in position of
shortest distance between shafts. SECURELY
BLOCK CUTTER IN POSITION.

2. Pull driveline apart. Attach outer (female) section to

tractor PTO shaft.  Pull on driveline section to be sure
that yoke locks into place.

3. Hold driveline sections parallel to each other to

determine if too long. Each section should end
approximately 3” (76mm) short of reaching universal
joint shield on opposite section.  If too long, measure
3” (76mm) back from universal joint shield and mark
on opposite section (Figure 3).  Do this for both sec-
tions.  DO NOT CUT UNTIL STEPS 4 AND 5 ARE
CHECKED.

O P E R AT I N G   T E C H N I Q U E

Power for operating cutter is supplied by tractor PTO.

Operate PTO only at 540 rpm gear range. Know how to
stop tractor and cutter quickly in case of an emergency.

Engage PTO at a low engine rpm to minimize stress on

the drive system and gearbox. Place tractor in gear and
proceed forward.  Advance tractor throttle to 540 PTO
RPM.  Tractor forward speed should be controlled by
gear selection, not engine speed.  For maximum cutting
efficiency, forward speed should allow cutter to maintain
a constant, maximum blade speed.  If cutter stalls or
tractor engine bogs, disengage PTO.  Before re-engag-
ing PTO, position cutter in a cut area and reduce tractor
throttle to idle.  If cutter continuously stalls, select lower
tractor gear and/or increase cutting height.

Blade rotation is counterclockwise causing cut material

to discharge to the left side of cutter forming a windrow.
To shred and dissipate this windrow, tractor should be
driven in a counterclockwise direction throwing material
to the uncut area.  The windrowed material will be recut
on each new pass.  Tractor tire tracks are cut more effi-
ciently when tractor is traveling in a clockwise direction
especially when cutting height is high. Larger brush
should be cut in the center of cutter.  Always cut up and
down the face of slopes, never across.

Gearbox protection is provided by a shearbolt. The

shearbolt will shear when excessive torsional loads are
encountered.

Proper ground speed will depend upon the terrain, the

height, type and density of material to be cut.

Normally, ground speed will range from two to five mph.

Tall dense material should be cut at a low speed; thin
medium-height material can be cut at a faster ground
speed.

When engaging the PTO, the engine speed should

always be low.  Once the PTO is engaged and ready to
start cutting, raise the PTO speed to 540 RPM and main-
tain throughout mowing operation. ALWAYS operate the
PTO at 540 RPM.  This is necessary to maintain proper
blade speed to obtain a clean cut.

Under certain conditions, tractor tires may roll some

grass down and prevent it from being cut at the same
height as the surrounding area. When this occurs,
reduce your ground speed, but maintain PTO at 540
rpm. The lower ground speed will permit grass to at least
partially rebound.

Pass diagonally through sharp dips and avoid sharp

drops to prevent “hanging up” tractor and cutter.

Practice will improve your skills in maneuvering rough

terrain.

O P E R ATING TIPS

SHREDDING

For shredding, it is better to set the cutter lower at the

rear. How much lower depend on the material to be
shredded. Determine the best setting for your situation
by experimenting.

Extremely tall material should be cut twice. Set cutter at

a higher cutting height for the first pass. Then cut at
desired height at 90˚ to the first pass.

Remember, sharp blades produce cleaner cuts and

require less power.

Analyze area to be cut to determine the best procedure.

Consider height and type of grass and terrain type; hilly,
level or rough.

Plan your mowing pattern to travel straight forward

whenever possible. Mow clockwise around fields when
necessary to minimize streaking on corners.

UNEVEN TERRAIN

Under some conditions, grass will not rebound enough

to be cut evenly. In general, lower cutting heights give a
more even cut with less tendency to leave tire tracks.
However, it is better to cut grass frequently rather that
too short. Short grass deteriorates rapidly in hot weather
and invites weed growth during growing seasons. Follow
local recommendations for the suitable cutting height in
your area.

IMPORTANT

Vibration tends to loosen bolts during operation. All

hardware should be checked regularly to maintain
proper torque. It is a good practice to check cutter
before each operation to ensure all hardware is
secure.

O P E R ATION INSTRUCTIONS 

(continued)

W A R N I N G !

Do not operate on steep slopes.

Do not stop, start or change directions suddenly on

slopes.

Use extreme care and reduce ground speed on

slopes and rough terrain.

Watch or hidden hazards on the terrain during

operation.

W A R N I N G !

Inspect area to be cut and remove stones,

branches, or other hard objects that might be
thrown, causing injury or damage.

Summary of Contents for SDM40-48

Page 1: ... front as well as the rear when working with the implement OWNER S OPERATOR S MANUAL MODEL NO s SDM40 48 SDM40 60 SDM40 72 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM OCTOBER 2001 WS RM002 OG W O R K S AVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com E...

Page 2: ...erator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repa...

Page 3: ... 1 1 92 1 1 47 Input RPM 540 RPM 540 RPM Output RPM 1036 8 RPM 793 8 RPM Gearbox Warranty Limited 1 Year Gearbox Lubrication 90 wt Gear Oil PTO Driveline Type Metric Series 4 Total Driveline Length Closed 32 37 43 Shearbolt 1 2 Diameter x 3 0 Bolt Grade 2 Blades Number Type 2 Suction Type Width Thickness 1 2 x 3 Length Total 18 25 30 Tip Speed 12 757 Ft Min 12 255 Ft Min 15 170 Ft Min Blade Carrie...

Page 4: ... Check all blade beam bolts h Check cutter attitude after mounting on tractor h Check that gearbox is properly serviced and seals are not leaking h Check shear bolt for proper grade and installation h Check front of input gearbox shaft and make sure that snap ring is properly installed h All safety signs decals in place and readable h When the cutter is transported on a road or highway at night or...

Page 5: ...tructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervisor or you...

Page 6: ... this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have ...

Page 7: ... in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous When...

Page 8: ... other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use SAFETY TRAINING Do not allow children to operate this machine PTO SHAFT SHEAR BOLT PROTECTED PA RTS VIEW PA RTS LIST REF WORKSAVER E G NO NO PART NO PART NO DESCRIPTION REQ D 650565 07 422 117 10 Complete Driveline Assem...

Page 9: ... Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are c...

Page 10: ...being run over by the cutter Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the owner s manual and is not familiar with a rotary cutter Check the tractor master shield over the PTO stub shaft Make sure it is in good condition and fastened securely to the tractor Purchase a new shield if old shield is damaged or missing You may have to use a t...

Page 11: ...ks and securely fastened Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the cutter head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous Inspect the cutting area for such objects before mowing Removing any like object from the site Never allow the cutting blades to co...

Page 12: ...heel weights front tractor weight and or tire ballast should be used to improve stability Be careful when operating tractor and cutter on uneven ground to avoid upsetting Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops while traveling up or downhill Always ...

Page 13: ...machines Use a safety chain to prevent unexpected separation with pull type models TRANSPORT SAFETY TROUBLESHOOTING GUIDE P R O B L E M POSSIBLE CAUSE POSSIBLE REMEDY Leaves a streak of uncut 1 Cutter not level side to side Level 3 pt hitch linkage on tractor or partially cut grass 2 Blades dull or bent Sharpen or replace blades 3 Carrier RPM too low Use correct PTO speed 4 Field conditions are so...

Page 14: ... all persons away from operator control area while performing adjustments service or maintenance Frequently check cutter blades They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all s...

Page 15: ...g area MAINTENANCE SAFETY continued STORAGE SAFETY BLADE BEAM GEARBOX INSTA L L ATION A Raise cutter using tractor 3 point lift Turn off tractor engine B BLOCK CUTTER SECURELY INTO POSITION C Remove cotter pin and blade holder retaining nut Wear heavy work gloves to protect hands from sharp edges D Grasp blade holder and pull off shaft If necessary align blade bar with access hole in top of deck a...

Page 16: ...nsert lockwasher 2 and nut 1 through blade access hole in the cutter deck install on bolt 5 and tighten to 350 lbs ft Repeat for opposite blade Sharpen both blades at the same time to maintain bal ance Follow original sharpening pattern Do not sharpen blade to a razor edge but leave at least a 1 16 blunt edge Do not sharpen back side of blade Rotate blade beam 3 and repeat for opposite blade Alway...

Page 17: ...lic system leakdown and failure of mechanical or hydraulic system can cause equip ment to drop Keep all persons away from operator control area while performing adjustments service or mainte nance LUBRICATION INFORMATION Figure 6 shows the lubrication points The accompany ing chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may req...

Page 18: ...tices before starting operation Read the safety rules and safety signs on pages 4 16 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from two to five mph T R A N S P O RTING Pay particular close attention to the Safety Messages regarding cutter transport Avoid unnecessary injuries and equipment damage by exercising cauti...

Page 19: ...g ing PTO position cutter in a cut area and reduce tractor throttle to idle If cutter continuously stalls select lower tractor gear and or increase cutting height Blade rotation is counterclockwise causing cut material to discharge to the left side of cutter forming a windrow To shred and dissipate this windrow tractor should be driven in a counterclockwise direction throwing material to the uncut...

Page 20: ... under warranty O P E R ATING INSTRUCTIONS Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this machine depends on it...

Page 21: ... under warranty O P E R ATING INSTRUCTIONS Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this machine depends on it...

Page 22: ...g ing PTO position cutter in a cut area and reduce tractor throttle to idle If cutter continuously stalls select lower tractor gear and or increase cutting height Blade rotation is counterclockwise causing cut material to discharge to the left side of cutter forming a windrow To shred and dissipate this windrow tractor should be driven in a counterclockwise direction throwing material to the uncut...

Page 23: ...tices before starting operation Read the safety rules and safety signs on pages 4 16 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from two to five mph T R A N S P O RTING Pay particular close attention to the Safety Messages regarding cutter transport Avoid unnecessary injuries and equipment damage by exercising cauti...

Page 24: ...lic system leakdown and failure of mechanical or hydraulic system can cause equip ment to drop Keep all persons away from operator control area while performing adjustments service or mainte nance LUBRICATION INFORMATION Figure 6 shows the lubrication points The accompany ing chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may req...

Page 25: ...nsert lockwasher 2 and nut 1 through blade access hole in the cutter deck install on bolt 5 and tighten to 350 lbs ft Repeat for opposite blade Sharpen both blades at the same time to maintain bal ance Follow original sharpening pattern Do not sharpen blade to a razor edge but leave at least a 1 16 blunt edge Do not sharpen back side of blade Rotate blade beam 3 and repeat for opposite blade Alway...

Page 26: ...g area MAINTENANCE SAFETY continued STORAGE SAFETY BLADE BEAM GEARBOX INSTA L L ATION A Raise cutter using tractor 3 point lift Turn off tractor engine B BLOCK CUTTER SECURELY INTO POSITION C Remove cotter pin and blade holder retaining nut Wear heavy work gloves to protect hands from sharp edges D Grasp blade holder and pull off shaft If necessary align blade bar with access hole in top of deck a...

Page 27: ... all persons away from operator control area while performing adjustments service or maintenance Frequently check cutter blades They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all s...

Page 28: ...machines Use a safety chain to prevent unexpected separation with pull type models TRANSPORT SAFETY TROUBLESHOOTING GUIDE P R O B L E M POSSIBLE CAUSE POSSIBLE REMEDY Leaves a streak of uncut 1 Cutter not level side to side Level 3 pt hitch linkage on tractor or partially cut grass 2 Blades dull or bent Sharpen or replace blades 3 Carrier RPM too low Use correct PTO speed 4 Field conditions are so...

Page 29: ...heel weights front tractor weight and or tire ballast should be used to improve stability Be careful when operating tractor and cutter on uneven ground to avoid upsetting Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops while traveling up or downhill Always ...

Page 30: ...ks and securely fastened Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the cutter head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous Inspect the cutting area for such objects before mowing Removing any like object from the site Never allow the cutting blades to co...

Page 31: ...being run over by the cutter Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the owner s manual and is not familiar with a rotary cutter Check the tractor master shield over the PTO stub shaft Make sure it is in good condition and fastened securely to the tractor Purchase a new shield if old shield is damaged or missing You may have to use a t...

Page 32: ... Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are c...

Page 33: ... other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use SAFETY TRAINING Do not allow children to operate this machine PTO SHAFT SHEAR BOLT PROTECTED PA RTS VIEW PA RTS LIST REF WORKSAVER E G NO NO PART NO PART NO DESCRIPTION REQ D 650565 07 422 117 10 Complete Driveline Assem...

Page 34: ... in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous When...

Page 35: ... this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have ...

Page 36: ...tructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervisor or you...

Page 37: ... Check all blade beam bolts h Check cutter attitude after mounting on tractor h Check that gearbox is properly serviced and seals are not leaking h Check shear bolt for proper grade and installation h Check front of input gearbox shaft and make sure that snap ring is properly installed h All safety signs decals in place and readable h When the cutter is transported on a road or highway at night or...

Page 38: ... 1 1 92 1 1 47 Input RPM 540 RPM 540 RPM Output RPM 1036 8 RPM 793 8 RPM Gearbox Warranty Limited 1 Year Gearbox Lubrication 90 wt Gear Oil PTO Driveline Type Metric Series 4 Total Driveline Length Closed 32 37 43 Shearbolt 1 2 Diameter x 3 0 Bolt Grade 2 Blades Number Type 2 Suction Type Width Thickness 1 2 x 3 Length Total 18 25 30 Tip Speed 12 757 Ft Min 12 255 Ft Min 15 170 Ft Min Blade Carrie...

Page 39: ...erator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repa...

Page 40: ... front as well as the rear when working with the implement OWNER S OPERATOR S MANUAL MODEL NO s SDM40 48 SDM40 60 SDM40 72 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM OCTOBER 2001 WS RM002 OG W O R K S AVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com E...

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