Worcester Greenstar Condensfit II Installation Instructions Manual Download Page 8

Installation

 

Greenstar Condensfit II – 6 721 819 755 (2019/12)

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4

Installation

Flue considerations:

▶ If extensions are to be added then the complete flue must rise at an 

angle of 3° or 52mm for every metre of flue length.

▶ When using a 100mm diameter flue, a 150mm diameter hole is 

required through the wall. However, When installing the flue from 
inside the property with the weather sealing collar fitted. Push the 
weather seal through the wall until the seal is outside the building, 
then pull the flue back until the seal is firmly up against the outside 
face of the wall.

WARNING: 

Risk of poisoning due to escaping flue gases!

Flue gases can escape from a damaged flue system.

▶ When drilling fixing points in the outer flue tube, take care not to drill 

into the inner tube.

▶ Ensure all seals are correctly seated.
▶ Ensure joints are secured with the screws provided in the flue kit and 

accessories.

▶ Ensure the flue system is adequately supported, approximately one 

metre intervals and a change of direction.

▶ Ensure you carry out a flue integrity check when commissioning the 

appliance.

4.1

Flue assembly

Correct orientation of the terminal assembly:

▶ Ensure that the words 

TOP

 on the terminal assembly are orientated 

correctly before securing the fixed flue in position. 

▶ This ensures rain ingress into the appliance is kept to a minimum.
▶ This must be done to allow the correct fit and use of the plume 

management system.

Assemble the flue before fitting through the wall.

Refer to figure 15

▶ Slide the inner wall seal [1] onto the flue.
▶ Insert the flue [2] fully into the flue elbow [3].
▶ Ensure that words 

TOP

 [4] on the flue terminal are at the top.

▶ Secure the flue to the flue elbow with the two “self drilling” screws [5] 

through the two pre-formed holes in the flue elbow.

Fig. 15   Assembling the flue

[1]

Inner wall seal

[2]

Flue tube

[3]

Flue elbow

[4]

The word s 

TOP

[5]

Self drilling screws (x2)

4.2

Installing the fixed flue through the wall

WARNING: 

Products of combustion

To ensure products of combustion do not enter the property through the 
flue outlet.

▶ As a minimum, the flue must be sealed to the inner wall using a 

suitable non-combustible building material and the rubber collar 
fitted to the flue against the outside face. Providing the face of the 
outside wall is flat then the rubber collar is considered to be an 
adequate seal.

Refer to figure 16

Fitting the flue assembly

▶ Push the terminal [3] through the flue opening in the wall until the 

outer seal is outside the building then pull the flue back until the outer 
seal makes contact with the outer wall.

▶ Seal the inner wall around the opening with a suitable building non-

combustible material and then slide the decorative inner wall seal [1 
] against the wall.

Fig. 16   Fitting the flue through the wall

[A]

Wall

[1]

Inner wall seal

[2]

Outer wall seal

[3]

Terminal

[4]

Flue tube

[5]

Flue hole

4.3

Flue elbow installation

The flue elbow is fixed by three screws to the top of Greenstar wall 
mounted condensing gas appliance.
▶ Some models use an additional three screws for the appliance flue 

connector.
– Refer to relevant Installation and maintenance Instructions.

▶ Remove the three appropriate screws securing the flue outlet to the 

appliance.

▶ Align the flue elbow to the appliance flue outlet with the flat [2] facing 

to the rear of the appliance.

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Summary of Contents for Greenstar Condensfit II

Page 1: ...6 721 819 755 2019 12 UK IE Flue kit installation instructions Wall mounted gas condensing appliance flue Greenstar Condensfit II 0010032455 001 60 100 Horizontal flue kit High rise 7 733 601 221...

Page 2: ...and safety instructions 2 1 1 Explanation of symbols 2 1 2 General safety instructions 2 1 3 Requirements 3 2 Product Information 4 2 1 Standard package 4 2 2 60 100mm flue accessories 4 3 Pre install...

Page 3: ...essories with this flue kit Replacing an existing flue When replacing an existing Condensfit II flue on an appliance Ensure it is the correct flue system for the appliance as we have a separate flue s...

Page 4: ...required when connecting the horizontal flue kit for higher level flue discharge compared to the standard 90 flue elbow Fig 4 Accessories 3 Pre installation 3 1 Pre Installation WARNING Flue joints an...

Page 5: ...ns manual for the appliance Thehorizontalfixedfluelengthcanbereducedforaneffectivelength L of less than 860mm if required Measure the flue length L from the centre line of the flue outlet or flue elbo...

Page 6: ...ntre of appliance flue outlet to wall Table 3 Dimensions when using 45 elbow offset to wall 45 Elbow offset from wall dimension High level horizontal Figure 11 shows a possible application for a 45 el...

Page 7: ...to damage the tubes remove the unwanted sections 2 chamfer the edge of the plastic inner tube and remove any burrs from both tube sections Fig 13 Cutting an extension tube 3 2 4 High level horizontal...

Page 8: ...ue 2 fully into the flue elbow 3 Ensure that words TOP 4 on the flue terminal are at the top Securethefluetotheflueelbowwiththetwo selfdrilling screws 5 through the two pre formed holes in the flue el...

Page 9: ...the silicone grease provided with the extension kit Drill two pilot holes through the outer flue tube of extension 4 and 90 elbow 1 Securethe90 elbow 1 intotheextensionpiece 4 withthescrews 3 provided...

Page 10: ...e plume redirection control Alternatively a complete plume management system can be fitted to the flue terminal Re directing the flue discharge NOTICE Damage to the flue or terminal outlet The flue te...

Page 11: ...lbow must have a minimum of a 10 fall back to the appliance for proper disposal of condensate stop tabs in the elbow ensure that fall back is not less than 10 Any further runs after an elbow must be a...

Page 12: ...l plume management kit example Fig 28 Extended option 5 2 4 Offset plume management kit example Fig 29 Offset option 5 2 5 45 Elbow offset plume management kit example Fig 30 45 offset option 4 Suppor...

Page 13: ...he exclusion zone for plume discharge The discharge must be outside this zone Fig 32 Under a balcony overhang option 5 2 8 Extended plume management kit under a balcony The shaded area is the exclusio...

Page 14: ...ength L which includes the effective length of any elbows plus the straight flue lengths Once the length L is known find that value in the relevant appliance Installation instruction to determine the...

Page 15: ...into the outlet assembly 2 then withdraw the tube approximately 10mm to allow for expansion Fig 38 5 3 2 Plume management elbows Addingadditionalelbowstothestandardplumemanagementkitsystem reduces th...

Page 16: ...n be 3 NOTICE Damage to flue or terminal outlet Do not rotate the complete flue terminal assembly The flue terminal outlet has built in stops to limit rotation for horizontal fluing This prevents unwa...

Page 17: ...nsion Orient the 45 elbows to bring the extension close to the wall to allow a support clamp to be fitted Push the extension tube 2 fully into the 45 elbow 3 then withdraw the tube approximately 10mm...

Page 18: ...all plug Screw in the support clamp into the balcony overhang plug to the distance shown in figure 46 Push the extension tube 4 fully into the outlet assembly 2 then withdraw the tube approximately 10...

Page 19: ...ated in the appliance Installation and maintenance Instructions NOTICE Painting Do not paint the plume management kit 6 2 Spare parts Replacement wall mounted horizontal flue components Table 7 Spare...

Page 20: ...Kingdom Tel 0330 123 9559 worcester bosch co uk TECHNICAL SUPPORT 0330 123 3366 RENEWABLE SUPPORT 0330 123 9229 CONTROLS AND CONNECTIVITY TEAM 0330 123 3641 APPOINTMENTS 0330 123 9339 SPARES 0330 123...

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