Worcester Greenstar Condensfit II Installation Instructions Manual Download Page 2

Table of contents

 

Greenstar Condensfit II – 6 721 819 755 (2019/12)

2

Table of contents

1

Explanation of symbols and safety instructions

1.1

Explanation of symbols

Warnings

In warnings, signal words at the beginning of a warning are used to 
indicate the type and seriousness of the ensuing risk if measures for 
minimising danger are not taken.

The following signal words are defined and can be used in this document:

DANGER: 

DANGER

 indicates that severe or life-threatening personal injury will 

occur.

WARNING: 

WARNING

 indicates that severe to life-threatening personal injury may 

occur.

CAUTION: 

CAUTION

 indicates that minor to medium personal injury may occur.

NOTICE: 

NOTICE

 indicates that material damage may occur.

Important information

The info symbol indicates important information where there is no risk to 
people or property.

Additional symbols

Table 1  

1.2

General safety instructions

H

 Important - These instructions are to be used in 
conjunction with appliance Installation and 
maintenance instructions.

Please read these instructions in conjunction with the 
appliance Installation and maintenance instruction 
manual carefully before starting installation.
▶ Observe all the safety precautions described in the 

Installation and maintenance instructions for the 
appliance this accessory is being installed onto.

H

 Packaging

The following points should be observed during 
unpacking.
▶ Check the delivery immediately upon receipt for 

completeness and possible transport damage.

Explanation of symbols and safety instructions . . . . . .   . . . . . 2

1.1 

Explanation of symbols  . . . . . . . . . . . . . . . . . . . . .   . . . . . 2

1.2 

General safety instructions  . . . . . . . . . . . . . . . . . .   . . . . . 2

1.3 

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 3

Product Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 4

2.1 

Standard package  . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 4

2.2 

60/100mm flue accessories . . . . . . . . . . . . . . . . .   . . . . . 4

Pre-installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 4

3.1 

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 4

3.2 

Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 5

3.2.1  Flue measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 5

3.2.2  Horizontal fixed flue length  . . . . . . . . . . . . . . . . . .   . . . . . 6

3.2.3  Reducing extension flue tube length . . . . . . . . . . .   . . . . . 7

3.2.4  High level horizontal flue installation  . . . . . . . . . .   . . . . . 7

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 8

4.1 

Flue assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . . 8

4.2 

Installing the fixed flue through the wall . . . . . . . .   . . . . . 8

4.3 

Flue elbow installation . . . . . . . . . . . . . . . . . . . . . .   . . . . . 8

4.4 

Vertical flue adaptor installation . . . . . . . . . . . . . .   . . . . . 9

4.5 

Flue joint connection examples. . . . . . . . . . . . . . .   . . . . . 9

4.6 

Flue terminal plume redirection  . . . . . . . . . . . . . .   . . . . 10

Plume management system . . . . . . . . . . . . . . . . . . . . . . .   . . . . 11

5.1 

Plume management product information . . . . . . .   . . . . 11

5.2 

Plume management options and measurements .   . . . . 11

5.2.1  Example plume management installation options   . . . . 11

5.2.2  Standard plume management kit  . . . . . . . . . . . . .   . . . . 12

5.2.3  Extended vertical plume management kit example  . . . . 12

5.2.4  Offset plume management kit example  . . . . . . . .   . . . . 12

5.2.5  45° Elbow offset plume management kit example  . . . . 12

5.2.6  Angled plume management kit example . . . . . . . .   . . . . 13

5.2.7  Plume management kit under a balcony-overhang  . . . . 13

5.2.8  Extended plume management kit under a balcony  . . . . 13

5.2.9  Vertical plume discharge above roof/overhang  . .   . . . . 14

5.3 

Determine the plume management system length  . . . . 14

5.3.1  Plume management length  . . . . . . . . . . . . . . . . . .   . . . . 15

5.3.2  Plume management elbows. . . . . . . . . . . . . . . . . .   . . . . 15

5.4 

Plume management Installation  . . . . . . . . . . . . . .   . . . . 16

5.4.1  Installation examples . . . . . . . . . . . . . . . . . . . . . . .   . . . . 16

5.5 

Redirecting the plume terminal discharge  . . . . . .   . . . . 18

Inspection and spares . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . 19

6.1 

Inspection and maintenance . . . . . . . . . . . . . . . . .   . . . . 19

6.2 

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   . . . . 19

Symbol

Meaning

a step in an action sequence

a reference to a related part in the document

a list entry

a list entry (second level)

Summary of Contents for Greenstar Condensfit II

Page 1: ...6 721 819 755 2019 12 UK IE Flue kit installation instructions Wall mounted gas condensing appliance flue Greenstar Condensfit II 0010032455 001 60 100 Horizontal flue kit High rise 7 733 601 221...

Page 2: ...and safety instructions 2 1 1 Explanation of symbols 2 1 2 General safety instructions 2 1 3 Requirements 3 2 Product Information 4 2 1 Standard package 4 2 2 60 100mm flue accessories 4 3 Pre install...

Page 3: ...essories with this flue kit Replacing an existing flue When replacing an existing Condensfit II flue on an appliance Ensure it is the correct flue system for the appliance as we have a separate flue s...

Page 4: ...required when connecting the horizontal flue kit for higher level flue discharge compared to the standard 90 flue elbow Fig 4 Accessories 3 Pre installation 3 1 Pre Installation WARNING Flue joints an...

Page 5: ...ns manual for the appliance Thehorizontalfixedfluelengthcanbereducedforaneffectivelength L of less than 860mm if required Measure the flue length L from the centre line of the flue outlet or flue elbo...

Page 6: ...ntre of appliance flue outlet to wall Table 3 Dimensions when using 45 elbow offset to wall 45 Elbow offset from wall dimension High level horizontal Figure 11 shows a possible application for a 45 el...

Page 7: ...to damage the tubes remove the unwanted sections 2 chamfer the edge of the plastic inner tube and remove any burrs from both tube sections Fig 13 Cutting an extension tube 3 2 4 High level horizontal...

Page 8: ...ue 2 fully into the flue elbow 3 Ensure that words TOP 4 on the flue terminal are at the top Securethefluetotheflueelbowwiththetwo selfdrilling screws 5 through the two pre formed holes in the flue el...

Page 9: ...the silicone grease provided with the extension kit Drill two pilot holes through the outer flue tube of extension 4 and 90 elbow 1 Securethe90 elbow 1 intotheextensionpiece 4 withthescrews 3 provided...

Page 10: ...e plume redirection control Alternatively a complete plume management system can be fitted to the flue terminal Re directing the flue discharge NOTICE Damage to the flue or terminal outlet The flue te...

Page 11: ...lbow must have a minimum of a 10 fall back to the appliance for proper disposal of condensate stop tabs in the elbow ensure that fall back is not less than 10 Any further runs after an elbow must be a...

Page 12: ...l plume management kit example Fig 28 Extended option 5 2 4 Offset plume management kit example Fig 29 Offset option 5 2 5 45 Elbow offset plume management kit example Fig 30 45 offset option 4 Suppor...

Page 13: ...he exclusion zone for plume discharge The discharge must be outside this zone Fig 32 Under a balcony overhang option 5 2 8 Extended plume management kit under a balcony The shaded area is the exclusio...

Page 14: ...ength L which includes the effective length of any elbows plus the straight flue lengths Once the length L is known find that value in the relevant appliance Installation instruction to determine the...

Page 15: ...into the outlet assembly 2 then withdraw the tube approximately 10mm to allow for expansion Fig 38 5 3 2 Plume management elbows Addingadditionalelbowstothestandardplumemanagementkitsystem reduces th...

Page 16: ...n be 3 NOTICE Damage to flue or terminal outlet Do not rotate the complete flue terminal assembly The flue terminal outlet has built in stops to limit rotation for horizontal fluing This prevents unwa...

Page 17: ...nsion Orient the 45 elbows to bring the extension close to the wall to allow a support clamp to be fitted Push the extension tube 2 fully into the 45 elbow 3 then withdraw the tube approximately 10mm...

Page 18: ...all plug Screw in the support clamp into the balcony overhang plug to the distance shown in figure 46 Push the extension tube 4 fully into the outlet assembly 2 then withdraw the tube approximately 10...

Page 19: ...ated in the appliance Installation and maintenance Instructions NOTICE Painting Do not paint the plume management kit 6 2 Spare parts Replacement wall mounted horizontal flue components Table 7 Spare...

Page 20: ...Kingdom Tel 0330 123 9559 worcester bosch co uk TECHNICAL SUPPORT 0330 123 3366 RENEWABLE SUPPORT 0330 123 9229 CONTROLS AND CONNECTIVITY TEAM 0330 123 3641 APPOINTMENTS 0330 123 9339 SPARES 0330 123...

Reviews: