Worcester Greenstar Condensfit II Installation Instructions Manual Download Page 3

Explanation of symbols and safety instructions

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Greenstar Condensfit II – 6 721 819 755 (2019/12)

▶ In the event of transport damage, the delivery 

should only be accepted conditionally.

▶ Do not use damaged components for assembly.
▶ Carefully unpack the unit.
▶ Ensure that all packaging material is removed and 

that the unit is free from all materials that may 
prevent the unit from operating correctly.

1.3

Requirements

Condensate disposal with the flue system

Extended horizontal flue runs (over the standard flue length) need to 
allow for proper disposal of condensate through the flue system back to 
the appliance.
▶ All horizontal flue sections must rise by at least 52mm per metre 

away from the appliance to ensure that the condensate flows back 
into the appliance for safe disposal via the condensate waste pipe.

Fig. 1  

Slope for condensate disposal

▶ Although referred to as 90° elbow they are in fact 93°. 

– They have a built in 3° (52mm per metre) rise from the appliance 

to help maintain condensate flow back into the appliance for safe 
disposal.

Flue and plume management termination positions

The flue termination positions and, if fitted, the plume management 
termination positions are covered in the appliance Installation and 
maintenance instructions as they are part of the appliance installation 
location considerations.
• Ensure the maximum flue length and, if fitted, the plume 

management maximum length are not exceeded for the appliance 
model, maximum lengths are detailed in the appliance Installation 
and maintenance instructions.

Installation

The flue installation must be fitted and terminated in accordance with 
your local regulations.

Support

Flues require adequate support throughout their entire run. It is advised 
to support the flue at every metre and changes of direction.

Flue System

Only use the approved Condensfit II flue system accessories with this 
flue kit.

Replacing an existing flue

When replacing an existing Condensfit II flue on an appliance:
▶ Ensure it is the correct flue system for the appliance as we have a 

separate flue system for Wall Hung and Floor Standing gas 
appliances.

▶ Ensure the flue installation meets current Building Regulation 

requirements.
– Building Regulation requirements may have changed from the 

original date of installation of the existing flue system.

Flue system in voids

Where a flue system is going to be concealed, provision for access must 
be made for service and inspection:
▶ Access points for inspection of the flue system must be sufficiently 

sized for visual inspection, particularly at any joint in the flue system.
– The access panels must be no less than 300mm square.
– Larger access panels can be considered if the whole flue system 

needs to be viewed.

– Any access must not contravene any other building regulations or 

fire regulations. Refer to Building Regulations Approved 
Documents B, L and E.

▶ Flue joints within the void must not be more than 1.5m from the edge 

of the inspection hatch.

▶ Inspection hatches should be located at changes of flue direction.

– If this is not possible, elbows should be viewable from both 

directions.

Fig. 2  

Flues in voids

[X]

This dimension must not be more than 1.5 metres.

[1]

Inspection hatch

[2]

Flue terminal

[3]

Concealed flue connection

[4]

External wall

[5]

Internal wall

[6]

Any intervening joints must be visible within 1.5 metres of the 
inspection hatch.

[7]

Accessible flue connection

Annual inspection

When the flue system is inspected during the annual service, the 
engineer must inspect and confirm that:
▶ The flue system is continuous without any breaks.
▶ All joints in the flue system are secure and correctly assembled 

according to the manufacturers instructions.

▶ The flue has a fall of 3° (52 millimetres per metre) back to the boiler.
▶ The terminal is not damaged or restricted.
▶ The plume management kit is not damaged (if fitted).

104mm

52mm

2,000mm

1,000mm

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Summary of Contents for Greenstar Condensfit II

Page 1: ...6 721 819 755 2019 12 UK IE Flue kit installation instructions Wall mounted gas condensing appliance flue Greenstar Condensfit II 0010032455 001 60 100 Horizontal flue kit High rise 7 733 601 221...

Page 2: ...and safety instructions 2 1 1 Explanation of symbols 2 1 2 General safety instructions 2 1 3 Requirements 3 2 Product Information 4 2 1 Standard package 4 2 2 60 100mm flue accessories 4 3 Pre install...

Page 3: ...essories with this flue kit Replacing an existing flue When replacing an existing Condensfit II flue on an appliance Ensure it is the correct flue system for the appliance as we have a separate flue s...

Page 4: ...required when connecting the horizontal flue kit for higher level flue discharge compared to the standard 90 flue elbow Fig 4 Accessories 3 Pre installation 3 1 Pre Installation WARNING Flue joints an...

Page 5: ...ns manual for the appliance Thehorizontalfixedfluelengthcanbereducedforaneffectivelength L of less than 860mm if required Measure the flue length L from the centre line of the flue outlet or flue elbo...

Page 6: ...ntre of appliance flue outlet to wall Table 3 Dimensions when using 45 elbow offset to wall 45 Elbow offset from wall dimension High level horizontal Figure 11 shows a possible application for a 45 el...

Page 7: ...to damage the tubes remove the unwanted sections 2 chamfer the edge of the plastic inner tube and remove any burrs from both tube sections Fig 13 Cutting an extension tube 3 2 4 High level horizontal...

Page 8: ...ue 2 fully into the flue elbow 3 Ensure that words TOP 4 on the flue terminal are at the top Securethefluetotheflueelbowwiththetwo selfdrilling screws 5 through the two pre formed holes in the flue el...

Page 9: ...the silicone grease provided with the extension kit Drill two pilot holes through the outer flue tube of extension 4 and 90 elbow 1 Securethe90 elbow 1 intotheextensionpiece 4 withthescrews 3 provided...

Page 10: ...e plume redirection control Alternatively a complete plume management system can be fitted to the flue terminal Re directing the flue discharge NOTICE Damage to the flue or terminal outlet The flue te...

Page 11: ...lbow must have a minimum of a 10 fall back to the appliance for proper disposal of condensate stop tabs in the elbow ensure that fall back is not less than 10 Any further runs after an elbow must be a...

Page 12: ...l plume management kit example Fig 28 Extended option 5 2 4 Offset plume management kit example Fig 29 Offset option 5 2 5 45 Elbow offset plume management kit example Fig 30 45 offset option 4 Suppor...

Page 13: ...he exclusion zone for plume discharge The discharge must be outside this zone Fig 32 Under a balcony overhang option 5 2 8 Extended plume management kit under a balcony The shaded area is the exclusio...

Page 14: ...ength L which includes the effective length of any elbows plus the straight flue lengths Once the length L is known find that value in the relevant appliance Installation instruction to determine the...

Page 15: ...into the outlet assembly 2 then withdraw the tube approximately 10mm to allow for expansion Fig 38 5 3 2 Plume management elbows Addingadditionalelbowstothestandardplumemanagementkitsystem reduces th...

Page 16: ...n be 3 NOTICE Damage to flue or terminal outlet Do not rotate the complete flue terminal assembly The flue terminal outlet has built in stops to limit rotation for horizontal fluing This prevents unwa...

Page 17: ...nsion Orient the 45 elbows to bring the extension close to the wall to allow a support clamp to be fitted Push the extension tube 2 fully into the 45 elbow 3 then withdraw the tube approximately 10mm...

Page 18: ...all plug Screw in the support clamp into the balcony overhang plug to the distance shown in figure 46 Push the extension tube 4 fully into the outlet assembly 2 then withdraw the tube approximately 10...

Page 19: ...ated in the appliance Installation and maintenance Instructions NOTICE Painting Do not paint the plume management kit 6 2 Spare parts Replacement wall mounted horizontal flue components Table 7 Spare...

Page 20: ...Kingdom Tel 0330 123 9559 worcester bosch co uk TECHNICAL SUPPORT 0330 123 3366 RENEWABLE SUPPORT 0330 123 9229 CONTROLS AND CONNECTIVITY TEAM 0330 123 3641 APPOINTMENTS 0330 123 9339 SPARES 0330 123...

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