Worcester Greenstar Condensfit II Installation Instructions Manual Download Page 16

Plume management system

 

Greenstar Condensfit II – 6 721 819 755 (2019/12)

16

Fig. 39   Plume management 90° elbows offset example

 90° Elbows offset dimensions

The plume management kit run must be adequately supported to ensure 
it does not separate.

▶ Use support brackets either side of the offset.

Fig. 40   90° elbows offset dimensions

45° Elbows offset dimensions

The plume management kit run must be adequately supported to ensure 
it does not separate.

▶ Use support brackets either side of the offset.

Fig. 41   45° elbows offset dimensions

5.4

Plume management Installation

To ease assembly of the flue components, lightly grease the seals with 
the solvent-free grease supplied.

▶ Check all the seals are properly seated in the grooves provided and 

are in good condition.

▶ All flue joints must be sealed to prevent leakage of condensate and 

flue products.

Horizontal plume management runs:

▶ The initial horizontal run from the terminal elbow must have a 

minimum 10° fall back, (stop tabs in the elbow prevent less than 10°) 
to the appliance for proper disposal of condensate.

▶ Any further horizontal runs after an elbow can be 3°.

NOTICE: 

Damage to flue or terminal outlet.

Do not rotate the complete flue terminal assembly.

▶ The flue terminal outlet has built-in stops to limit rotation for 

horizontal fluing. This prevents unwanted rain water from entering 
the appliance. Do not attempt to force beyond the limit stops.

5.4.1

Installation examples

The plume extensions include a support clamp and are used to support 
the plume management system at the joint connection point.
Each support clamp retains one length of Plume management extension. 
When assembling multiple lengths of plume management, fully engage 
the extension and then withdraw the tube approximately 10mm to allow 
for expansion and contraction during operation and expansion due to 
weather conditions.

Support clamp fitting

Support clamp (

 figure 42)

▶ Mark the position [1] for the wall clamp [2] so that it coincides with 

the extension tube just below the top fitting (there are tabs [3] that 
will position the clamp up against the top fitting). Allow for the 10mm 
expansion gap on all joints.

▶ Drill a hole to suit the wall plug and fit the wall plug.
▶ Screw in the support clamp into the wall plug to the distance shown 

in figure 42.

Fig. 42   Support clamp fitting

0010013557-001

0010013713-001

183mm

257mm

0010013712-001

82mm

157mm

65 mm

1

2

3

0010013558-001

Summary of Contents for Greenstar Condensfit II

Page 1: ...6 721 819 755 2019 12 UK IE Flue kit installation instructions Wall mounted gas condensing appliance flue Greenstar Condensfit II 0010032455 001 60 100 Horizontal flue kit High rise 7 733 601 221...

Page 2: ...and safety instructions 2 1 1 Explanation of symbols 2 1 2 General safety instructions 2 1 3 Requirements 3 2 Product Information 4 2 1 Standard package 4 2 2 60 100mm flue accessories 4 3 Pre install...

Page 3: ...essories with this flue kit Replacing an existing flue When replacing an existing Condensfit II flue on an appliance Ensure it is the correct flue system for the appliance as we have a separate flue s...

Page 4: ...required when connecting the horizontal flue kit for higher level flue discharge compared to the standard 90 flue elbow Fig 4 Accessories 3 Pre installation 3 1 Pre Installation WARNING Flue joints an...

Page 5: ...ns manual for the appliance Thehorizontalfixedfluelengthcanbereducedforaneffectivelength L of less than 860mm if required Measure the flue length L from the centre line of the flue outlet or flue elbo...

Page 6: ...ntre of appliance flue outlet to wall Table 3 Dimensions when using 45 elbow offset to wall 45 Elbow offset from wall dimension High level horizontal Figure 11 shows a possible application for a 45 el...

Page 7: ...to damage the tubes remove the unwanted sections 2 chamfer the edge of the plastic inner tube and remove any burrs from both tube sections Fig 13 Cutting an extension tube 3 2 4 High level horizontal...

Page 8: ...ue 2 fully into the flue elbow 3 Ensure that words TOP 4 on the flue terminal are at the top Securethefluetotheflueelbowwiththetwo selfdrilling screws 5 through the two pre formed holes in the flue el...

Page 9: ...the silicone grease provided with the extension kit Drill two pilot holes through the outer flue tube of extension 4 and 90 elbow 1 Securethe90 elbow 1 intotheextensionpiece 4 withthescrews 3 provided...

Page 10: ...e plume redirection control Alternatively a complete plume management system can be fitted to the flue terminal Re directing the flue discharge NOTICE Damage to the flue or terminal outlet The flue te...

Page 11: ...lbow must have a minimum of a 10 fall back to the appliance for proper disposal of condensate stop tabs in the elbow ensure that fall back is not less than 10 Any further runs after an elbow must be a...

Page 12: ...l plume management kit example Fig 28 Extended option 5 2 4 Offset plume management kit example Fig 29 Offset option 5 2 5 45 Elbow offset plume management kit example Fig 30 45 offset option 4 Suppor...

Page 13: ...he exclusion zone for plume discharge The discharge must be outside this zone Fig 32 Under a balcony overhang option 5 2 8 Extended plume management kit under a balcony The shaded area is the exclusio...

Page 14: ...ength L which includes the effective length of any elbows plus the straight flue lengths Once the length L is known find that value in the relevant appliance Installation instruction to determine the...

Page 15: ...into the outlet assembly 2 then withdraw the tube approximately 10mm to allow for expansion Fig 38 5 3 2 Plume management elbows Addingadditionalelbowstothestandardplumemanagementkitsystem reduces th...

Page 16: ...n be 3 NOTICE Damage to flue or terminal outlet Do not rotate the complete flue terminal assembly The flue terminal outlet has built in stops to limit rotation for horizontal fluing This prevents unwa...

Page 17: ...nsion Orient the 45 elbows to bring the extension close to the wall to allow a support clamp to be fitted Push the extension tube 2 fully into the 45 elbow 3 then withdraw the tube approximately 10mm...

Page 18: ...all plug Screw in the support clamp into the balcony overhang plug to the distance shown in figure 46 Push the extension tube 4 fully into the outlet assembly 2 then withdraw the tube approximately 10...

Page 19: ...ated in the appliance Installation and maintenance Instructions NOTICE Painting Do not paint the plume management kit 6 2 Spare parts Replacement wall mounted horizontal flue components Table 7 Spare...

Page 20: ...Kingdom Tel 0330 123 9559 worcester bosch co uk TECHNICAL SUPPORT 0330 123 3366 RENEWABLE SUPPORT 0330 123 9229 CONTROLS AND CONNECTIVITY TEAM 0330 123 3641 APPOINTMENTS 0330 123 9339 SPARES 0330 123...

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