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1.1 Gas Safety (Installation & Use) Regulations 1994 (Amended
1996) : It is the law that all gas appliances are installed by a
competent person in accordance with the above regulations. Failure
to install appliances correctly could lead to prosecution. It is in your
interest, and that of safety, to ensure compliance with the law.
1.2 The manufacturers notes must not be taken, in any way, as
overriding statutory obligations.
1.3 The compliance with a British Standard or European Norm
does not, of itself, confer immunity from legal obligations.
1.4 The installation of the appliance must be in accordance with
the relevant requirements of the Gas Safety Regulations, current
IEE Regulations, Building Regulations, Building Standards
(Scotland) and local water bye-laws.
1.5 The installation should follow the recommendations of the
following British Standards unless otherwise indicated:
BS6798 - Specification for the installation of gas fired hot water
boilers of rated input not exceeding 60kW (Gross).
BS5449 - Central heating for domestic premises.
BS5546:1 - Installation of gas hot water supplies for domestic purposes.
BS5440:1 - Flues and ventilation for gas appliances of rated input
not exceeding 60kW (Gross): Flues.
BS5440:2 - Flues and ventilation for gas appliances of rated input
not greater than 60kW (Gross): Air supply.
BS 5482 - Domestic butane and propane gas burning installations -
permanent dwellings.
BS6891 - Installation of low pressure gas pipework installations
upto 28mm (R1).
BS6700 - Domestic water supply in buildings.
BS7593 - Water treatment in domestic heating systems.
1.6. To ensure that the installation will perform to the highest
standards, the system and components should conform to any
other relevant standards.
1.7. The appliance and/or components conform, where
applicable, with the Essential Requirements of the Gas Appliance
Directive, the Boiler Efficiency Directive, the EMC Directive and the
Low Voltage Directive.
1.8. In accordance with the requirements of COSSH the appliance
does not contain any substances which are harmful to health.
1.9. Product Liability regulations indicate that, in certain
circumstances, the installer can be held responsible, not only for
mistakes on his part but also for damage resulting from the use of
faulty materials. We advise that, to avoid any risk, only quality
approved branded fittings are used.
1.10. LPG Installation. The appliance shall not be installed in a
room or internal space below ground level when it is intended for
use with LPG. This does not preclude the installation into rooms
which are basements with respect to one side of the building but
open to the ground on the opposite side.
1.11. The advice and instructions given in this document covers, as
far as possible, the forseeable situations which may arise. Contact
Worcester Heat Systems Technical Department, Telephone: 0990
266241, for advice on specific installations.
The
Benchmark
initiative is the new code of practice to
encourage the correct installation, commissioning and servicing
of domestic central heating boilers and system equipment.
The 'Log-book' is a vital document that must be completed
by the installer at the time of installation. It confirms that the
boiler has been installed and commissioned according to the
manufacturers instructions.
Without the completion of the Log-book, manufacturers may
refuse to respond to a call-out from a householder, who will be
advised that he or she must call back the installer, who has not
fulfilled his obligations to record the information required by the
initiative.
It is important that:
The services and the system are properly flushed as specified.
The User is clearly instructed on the correct operation of the
appliance.
The benefits of regular servicing are explained - to maintain the
efficiency and extend the life of the appliance.
2.1.
General Information
2.1.1. The appliance is set to give a maximum output of
35.17kW to the domestic hot water and 25kW to the heating
system. The hot water flow rate is limited to a nominal 12.6
l/min at a maximum temperature rise of 40°C.
2.1.2. The sanitary water section of the appliance is suitable for
water mains pressures of upto 10bar.
2.1.3. Conversion kits are available to convert the appliance from
Natural Gas to Propane operation and vice versa. The kits include
conversion instructions.
2.2
Electrical Supply
2.2.1. 230V
~
50Hz. Load 180 watts. External fuse 3A, Internal
fuses F1 - 2A, F2 - 1.25A (20mm).
2.3
Gas Supply
2.3.1. The appliance requires 4.12m /h of natural gas (G20) or
1.64m /h of propane (G31).
2.3.2. The meter or regulator should deliver 20mbar (G20) or
37mbar (G31) at the appliance, which is equivalent to about
18.5mbar or 35.5mbar at the gas valve inlet pressure test point.
2.4
Installation
2.4.1. The appliance is suitable for indoor installation only.
2.4.2. The appliance is for use with a sealed system only.
2.4.3. The clearances specified for servicing must not be reduced.
2.4.4. Do not place anything on top of the appliance .
2.4.5. It is a room sealed appliance and a separate combustion
air supply is not required in any room or compartment in which
the appliance is fitted.
2.4.6. If the appliance is fitted in a cupboard or a compartment is
built around it after installation, then the structure must conform
with the requirements of BS6798. However, because of the low
casing losses, there is no need for the cooling ventilation
openings in the compartment. The spaces specified for servicing
must be maintained.
2.4.7. There is space for the service pipes to pass at the back of
the appliance.
2. Introduction
1. Installation Regulations
2
1.
Installation Regulations .............................................. Page 2
2.
Introduction.................................................................. Page 2
3.
Technical Data .............................................................. Page 4
4.
Siting the Appliance .................................................... Page 6
5.
Flue Terminal Position ................................................ Page 6
6.
Air Supply .................................................................... Page 7
7.
Sealed System .............................................................. Page 7
8.
Domestic Hot Water .................................................. Page 8
9.
Gas supply .................................................................... Page 8
Contents
3
3
10.
Electrical........................................................................ Page 8
11. Installation.................................................................... Page 13
12.
Commissioning ............................................................ Page 17
13.
User information.......................................................... Page 19
14.
Inspection and Servicing ............................................ Page 19
15.
Replacement of Parts .................................................. Page 20
16.
Short Parts List ............................................................ Page 26
17.
Operational Flow Diagrams........................................ Page 27
18.
Fault Finding ................................................................ Page 29
