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505E Digital Governor 

Manual 85018V1 

 

 

 

Woodward 

Turbine Control Parameters 

 
The 505E interfaces with two control valves (HP & LP) to control two parameters 
and limit an additional parameter, if desired. These two controlled parameters are 
typically speed (or load) and extraction/admission pressure (or flow), however, 
the 505E could be utilized to control or limit: turbine inlet pressure or flow, 
exhaust (back) pressure or flow, first stage pressure, generator power output, 
plant import and/or export levels, compressor inlet or discharge pressure or flow, 
unit/plant frequency, process temperature, or any other turbine related process 
parameter. Refer to Volume 2 for details on applications. 
 
 

Communications 

 
The 505E can communicate directly with plant Distributed Control Systems 
and/or CRT based operator control panels, through two Modbus

®

 * 

communication ports. These ports support RS-232, RS-422, or RS-485 
communications using ASCII or RTU MODBUS transmission protocols. 
Communications between the 505E and a plant DCS can also be performed 
through hardwired connections. Since all 505E PID setpoints can be controlled 
through analog input signals, interface resolution and control is not sacrificed. 

*—Modbus is a trademark of Schneider Automation Inc. 

 
 

Additional Features 

 
The 505E also provides the following features: First-Out Trip Indication (5 total 
trip inputs), Critical Speed Avoidance (2 speed bands), Auto Start Sequence (hot 
& cold starts), Dual Speed/Load Dynamics, Zero Speed Detection, Peak Speed 
Indication for Overspeed trip, and Isochronous Loadsharing between units. 
 
 

Using the 505E 

 
The 505E control has two normal operating modes, the Program Mode and the 
Run Mode. The Program Mode is used to select the options needed to configure 
the control to your specific turbine application. Once the control has been 
configured, the Program Mode is typically never again used, unless turbine 
options or operation changes. Once configured, the Run Mode is used to operate 
the turbine from start-up through shutdown. In Addition to the Program and Run 
modes, there is a Service Mode which can be used to enhance system operation 
while the unit is running. Refer to Volume 2 for information on the Service Mode. 
 
 

505E Inputs and Outputs 

 

Control Inputs 

 
Two speed inputs which are jumper configurable for MPU (magnetic pickup units) 
inputs or proximity probes. 
 
Six analog inputs are available. One is dedicated as the extraction/admission 
input. The remaining five are configurable. The sixth analog input has isolation 
circuitry and should be used for a self-powered signal that is not isolated. 

 

 

Summary of Contents for 505E

Page 1: ...roduct Manual 85018V1 Revision E Original Instructions 505E Digital Governor for Extraction Steam Turbines Volume 1 Manual 85018 consists of 2 volumes 85018V1 85018V2 Installation and Operation Manual...

Page 2: ...ge including damage to the equipment Any such unauthorized modifications i constitute misuse and or negligence within the meaning of the product warranty thereby excluding warranty coverage for any re...

Page 3: ...24 Introduction 24 Mechanical Data and Hardware Installation 24 CHAPTER 3 505E CONTROL DESCRIPTION 42 Introduction 42 Ratio Limiter Configurations 42 Speed vs Extr Adm Priority 49 Turbine Start 51 Tu...

Page 4: ...DYN Key Screens 162 Stop Key Screens 163 Auxiliary AUX Key Screens 164 Remote Speed Bias RMT Key Screens 167 Cascade CAS Key Screens 170 Extraction Admission EXT ADM Key Screens 173 Alarms 176 Trips...

Page 5: ...l RS 232 Communications 39 Figure 2 11 Typical RS 422 Communications 39 Figure 2 12 Typical RS 485 Communications 40 Figure 2 13a Preferred Multipoint Wiring 41 Figure 2 13b Alternate Multipoint Wirin...

Page 6: ...17 ALARM Screen 177 Figure 5 18 TRIP Screen 178 Figure 5 19 Typical Response to Load Change 182 Figure 6 1 ASCII RTU Representation of 3 184 Figure 6 2 Modbus Frame Definition 185 Table 1 1 505s with...

Page 7: ...Read Addresses 191 Table 6 7b Analog Read Addresses 192 Table 6 7c Analog Read Addresses 193 Table 7 8 Analog Write Addresses 193 Table 6 9a Control Status 194 Table 6 9b Control Status 195 Table 6 10...

Page 8: ...mover control system An overtemperature or overpressure shutdown device may also be needed for safety as appropriate Personal Protective Equipment The products described in this publication may prese...

Page 9: ...sed by improper handling read and observe the precautions in Woodward manual 82715 Guide for Handling and Protection of Electronic Controls Printed Circuit Boards and Modules Follow these precautions...

Page 10: ...B C D T3B at 60 C Ambient rear enclosure provided T3C at 65 C Ambient rear enclosure omitted For use in Canada and the United States UL File E156028 Other International Compliance C Tick ACA RSM Decl...

Page 11: ...er supply or control boards unless the area is known to be non hazardous RISQUE D EXPLOSION Ne pas raccorder ni d brancher tant que l installation est sous tension sauf en cas l ambiance est d cid men...

Page 12: ...505E Digital Governor Manual 85018V1 x Woodward...

Page 13: ...al 85017 describes the 505 Digital Governor for steam turbines without extraction pressure control Part Number Options Part Number Power 9907 165 HVAC 180 264 Vac 9907 166 AC DC 88 132 Vac or 90 150 V...

Page 14: ...sous tension sauf en cas l ambiance est d cid ment non dangereuse La substitution de composants peut rendre ce mat riel inacceptable pour les emplacements de Classe I applications Division 2 ou Zone...

Page 15: ...g is defaulted to zero but can be adjusted up to 3000msec using the debug mode MAIN AIx LATCH_DLY where x is the analog input number Added a tunable single pole filter LAG to each analog input Output...

Page 16: ...ficed Modbus is a trademark of Schneider Automation Inc Additional Features The 505E also provides the following features First Out Trip Indication 5 total trip inputs Critical Speed Avoidance 2 speed...

Page 17: ...and F4 can be used to enable or disable various functions of the control Control Outputs Two actuator outputs with linearization curves for the HP and the LP valve outputs Six 4 20 mA outputs for mete...

Page 18: ...505E Digital Governor Manual 85018V1 6 Woodward Figure 1 1b Overview of 505E Functionality...

Page 19: ...Manual 85018V1 505E Digital Governor Woodward 7 Figure 1 1c Overview of 505E Functionality...

Page 20: ...n act as either a control channel or as a limiting channel All three of these PID controllers have the option of utilizing an analog input signal to remotely position their setpoints Additional featur...

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