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HM130MAX Operator’s Manual

STANDING THE SAWHEAD UPRIGHT

With the help of another person, stand the sawhead upright by rotating it around the rounded
profiles at the front of the carriage legs. Do not set the sawhead on the track until instructed to
do so later in the assembly process.

HM130MAX-MY2020: Rev B

Page

04-Dec-2019

Summary of Contents for HM130MAX

Page 1: ...OPERATOR S MANUAL HM130MAX MY2020 Rev B Publication Date 04 Dec 2019 HM130MAX PORTABLE SAWMILL 14 Horsepower Electric Start...

Page 2: ...This page intentionally left blank...

Page 3: ...___ 1 TOOLS REQUIRED 13 _________________________________________ 2 UNPACKING 14 _______________________________________________ 3 TRACK 15 ___________________________________________________ 4 LOG CL...

Page 4: ..._ ENGINE OIL 55 ___________________________________________________ DIRECTION OF CUT 57 _________________________________________ SAWMILL SET UP PROCEDURES 58 _____________________________ DRIVE BELT...

Page 5: ...___________________________ ENGINE COMPONENTS 85 ________________________________________ CARRIAGE 86 ___________________________________________________ CARRIAGE LEG WHEEL AND SWEEPER 87 ___________...

Page 6: ...T use the machine until you have first contacted us to determine if it can or should be performed on the product For technical questions and replacement parts please contact Woodland Mills Inc INTENDE...

Page 7: ...hat could occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator WARNING Only operate the en...

Page 8: ...Dec 2019 Internal combustion engines present special hazards during operation and fuelling Read and follow the warning instructions in the engine Owner s Manual and the safety guidelines below Failur...

Page 9: ...or when needed a face shield Use a dust mask in dusty work conditions This applies to all persons in the work area Also use non skid safety shoes hardhat gloves dust collection systems and hearing pro...

Page 10: ...use Maintain your sawmill It is recommended that the general condition of the sawmill be examined before it is used Keep your sawmill in good repair by adopting a program of conscientious repair and...

Page 11: ...ine manual 8 Depress the throttle to bring the blade up to speed the throttle should be fully depressed while the saw is under load 9 Roll the head assembly slowly along the track and against the lumb...

Page 12: ...1 or Jig A Loo Band Wheel Guards Routinely remove any build up of sawdust that may collect inside the band wheel guards Lubrication Tank Only fill with a water and dish soap mixture or in winter mont...

Page 13: ...and Pro Max Log Diameter 30 in 762 mm Max Board Width 30 in 762 mm Max Board Thickness 7 in 178 mm Blade Size 1 x 158 in 32 mm x 4013 mm Track Length 153 in 3900 mm Track Width 37 in 940 mm Track Heig...

Page 14: ...HM130MAX Operator s Manual OVERALL DIMENSIONS HM130MAX MY2020 Rev B Page of 12 92 04 Dec 2019 87 5 8 MAX 2225mm MAX 78 1 2 1994mm 159 7 8 MAX 4061mm MAX...

Page 15: ...ply TOOL SPECIFICATION Wrench Socket 7 mm 2X Wrench Socket 10 mm 2X Wrench Socket 13 mm 2X Wrench Socket 14 mm 2X Wrench Socket 15 mm 2X Wrench Socket 16 mm 2X Wrench Socket 17 mm 2X Wrench Socket 18...

Page 16: ...of the crate using a socket wrench Place two 2 6 8 in 150 200 mm tall support blocks in front of the crate bend the front of the crate down and then lay the cardboard wall over it Carefully rotate the...

Page 17: ...awdust from under the tracks and height adjustment of the log supports Centre bunk incorporates four 4 mounting holes at each end 16x M10 X 35 mm Flanged Hex Bolt 4x Track Rail 28x M10 X 25 mm Flanged...

Page 18: ...comes completely disassembled from the factory Lay out all the components on a flat piece of level ground prior to assembly See the TRACK exploded view for a more detailed part breakdown HM130MAX MY2...

Page 19: ...e 90 as shown in Figure 1 Use sixteen 16 M10 X 25 mm bolts at all end bunk and mid bunk locations Figures 1 2 Use sixteen 16 M10 X 35 mm bolts to join the centre bunk and reinforcement plates to the r...

Page 20: ...en blocks use wood screws in the four holes to secure each foot in place Assemble the four 4 carriage stops to the ends of the rails and tighten the bolts Ensure carriage stops are assembled to the in...

Page 21: ...embled log clamps to the track using four 4 M10 X 25 mm bolts with lock nuts on each clamp assembly and tighten 8x M10 X 25 mm Flanged Hex Bolt 2x Log Clamp Shaft Bracket Weldment 8x M10 Flanged Lock...

Page 22: ...s and bolts provided Note that there are various locations along the track where this assembly can be bolted Depending on how many track sections are being used select a log clamp position that will s...

Page 23: ...olt threads should be coated with grease The sawmill includes two sets of log supports a short set and a long set The long set is ideal for large diameter logs while the shorter set is better suited f...

Page 24: ...ry components for each step FRONT POSTS With the sawhead resting approximately 6 in 150 mm above the ground slide the two 2 front posts through the post sleeves Orient the posts so that the ends with...

Page 25: ...s to the front posts with four 4 M12 X 80 mm bolts lock nuts and eight 8 flat washers Be sure the bolts point outward and the carriage wheels are positioned on the inside of the legs Fully tighten the...

Page 26: ...h side of the long spacers between the carriage legs and then reassemble the carriage wheels Do not fully tighten the carriage wheel bolts See section HEAD LOCK DOWN PLATES in the sawmill trailer Oper...

Page 27: ...help of another person stand the sawhead upright by rotating it around the rounded profiles at the front of the carriage legs Do not set the sawhead on the track until instructed to do so later in the...

Page 28: ...listed below attach the rear posts between the carriage leg plates using one 1 M12 X 80 mm bolt lock nut and two 2 flat washers per post 2x M12 X 80 mm Hex Bolt 2x Rear Post 2x M12 Lock Nut 4x M12 Fla...

Page 29: ...lso take note of the orientation of the two 2 M12 X 110 mm bolts with pulleys and two 2 of the M12 X 90 mm bolts the bolts are installed pointing outward Use an M12 flat washer under every bolt head a...

Page 30: ...HM130MAX Operator s Manual HM130MAX MY2020 Rev B Page of 28 92 04 Dec 2019 Log Scale Indicator Bracket M12 X 80 mm Assemble these bolts last M12 X 110 mm Pulleys M12 X 35 mm M12 X 90 mm 6 Places...

Page 31: ...eam Assemble the lubrication tank to the cross beam with four 4 M8 X 16 mm bolts and lock nuts Ensure the bolts point inward Insert the cap chain into the tank opening to prevent the cap from being lo...

Page 32: ...are listed in the table below and then place a U1 size battery in the box The battery is to be supplied by the customer Fasten the bottom half of the battery box to the mounting plate next to the engi...

Page 33: ...gative and positive terminals may be the reverse of what is shown in the example below The connection points on the engine are the same regardless of the battery s orientation Once the connections are...

Page 34: ...ulley and spacer as illustrated on the next page Use an M12 flat washer under every bolt head and lock nut Do not fully tighten these bolts at this time 1x M12 X 130 mm Hex Bolt 1x Dashboard 5x M12 X...

Page 35: ...the entire sawmill has been assembled snip the wire loop at the top of the meter with either a razor or sharp knife This will activate the meter to start measuring the vibration of the machine recordi...

Page 36: ...spacer between pulleys and one 1 M12 X 110 mm bolt Use an M12 flat washer under each bolt head and lock nut Fasten the centre tab to the inside of the dashboard using an M10 X 25 mm bolt and nut Do n...

Page 37: ...HM130MAX Operator s Manual HM130MAX MY2020 Rev B Page of 35 92 04 Dec 2019 M12 X 110 mm Bolt M12 X 150 mm Bolt 5 mm Spacer 20 5 mm Spacer M10 X 25 mm Bolt...

Page 38: ...sembled at one end to the back beam post sleeves The lengths are specific to each side so do not swap them Route lift cable A right side as shown below Dashboard removed from views for clarity 1x Lift...

Page 39: ...own below Dashboard and lift cable A removed from view for clarity Be sure to securely tighten the oval chain link with a wrench after the cable loop ends have been attached HM130MAX MY2020 Rev B Page...

Page 40: ...2x M6 X 22 mm Hex Bolt 1x Log Scale Bracket 2x M6 Lock Nut 1x Magnetic Scale White 2x M6 Flat Washer 1x Magnetic Scale Yellow 1x Log Scale Bracket Spacer Plate 1x Log Scale Guide 1x Lock Scale Locking...

Page 41: ...f On the yellow magnetic scale the kerf is not accounted for in the measurements HM130MAX MY2020 Rev B Page of 39 92 04 Dec 2019 Yellow Scale The left side is an inch scale with the large graduations...

Page 42: ...cket forwards or backwards if the guide and locking plate bind on the log scale bracket as the sawhead is raised and lowered Store the other magnetic scale on the front side of the log scale bracket w...

Page 43: ...below right 2x M10 X 70 mm Flanged Hex Bolt 2x M10 Flat Washer 2x M10 Lock Nut 1x Push Handle HM130MAX MY2020 Rev B Page of 41 92 04 Dec 2019 For ground mount setups assemble the push handle pointing...

Page 44: ...ide of the post using two 2 M12 X 70 mm bolts flat washers and lock nuts as shown below Fully tighten these bolts The push handle can be adjusted rotated forwards or backwards to suit the ergonomics o...

Page 45: ...needs to be unthreaded from the throttle handle prior to assembly There are two 2 M6 hex bolts two 2 lock nuts and six 6 flat washers Assemble the throttle handle to the uppermost pair of holes in the...

Page 46: ...tor tab then to the engine Next route the unsheathed end of the cable through the hole in the barrel clamp pull it tight while ensuring the throttle handle is still fully open and then tighten the M4...

Page 47: ...X 10 mm flat head screws per latch Assemble the latches to the pre installed spacers on the bottom of the band wheel housing On each band wheel door install the hook shaped catch using two 2 M4 X 10...

Page 48: ...barbed fitting on the auto lube valve Route the valve to guide block tubing from the horizontal barbed fitting on the auto lube valve down to the barbed fitting on the guide block holder shaft 1x Tub...

Page 49: ...M130MAX Operator s Manual TIGHTEN CARRIAGE WHEEL BOLTS Tighten the four 4 M20 X 120 mm bolts that fasten the carriage wheels to the carriage side plates HM130MAX MY2020 Rev B Page of 47 92 04 Dec 2019...

Page 50: ...erly on the rails Check the wheel spacing to ensure that a distance of 37 in 940 mm is measured from outside to outside of the wheel grooves as shown below To adjust the width of the wheels washers ma...

Page 51: ...can be lifted onto the track assembly METHOD 1 If a tractor or forklift is available the head can be lifted onto the track with a lifting strap or chain with a minimum rating of 1000 lb 450 kg Attach...

Page 52: ...back end of the sawmill head and walk it forward until both rear carriage wheels are seated on the track Figure 3 Finally reattach the two 2 carriage stops to the inner faces of the track rails Figur...

Page 53: ...f the track to ensure it moves freely If it binds or is difficult to push it is likely the track is not square straight and or level Make the necessary adjustments to the track and roll the head assem...

Page 54: ...ts When winding the head up or down the operator pushes the handle towards the mill as the crank arm is turned When the desired cut depth is reached releasing the handle will lock the arm into one of...

Page 55: ...t the lift cable ends under the lift mechanism sub assembly to either raise or lower one side Using a wrench turn the nut clockwise to raise one side of the sawmill head assembly or counter clockwise...

Page 56: ...the blade by turning the T handle in the counter clockwise direction when the sawmill is not in use Failure to do so will result in flat spots on the rubber belts These flat spots will cause the mill...

Page 57: ...any gasoline or engine oil when it is shipped Furthermore the engine is equipped with an oil alert system meaning that if the crankcase oil level is low or empty the power is cut to the spark plug and...

Page 58: ...ow this procedure could damage the threads in the aluminum engine block and void the warranty Repeat the process in reverse to re install the drain plug Remember to hold the brass extension stationary...

Page 59: ...h that they are cutting into the wood and not being dragged backwards across it Some blade manufacturers ship their saw blades inside out backwards due to manufacturing processes and they must be flip...

Page 60: ...art by loosening the M16 hex bolt 1A and lock nut 1B that secure the belt tensioner mechanism to the sawhead Then loosen the M8 bolt 2A in the curved slot its nut 2B is secured in place by an anti rot...

Page 61: ...lt is tight 1 then tighten the upper bolt in the curved slot in a clockwise direction using a 13 mm socket 2 Re check the belt tension to ensure a maximum of in 6 mm deflection and then tighten the M1...

Page 62: ...r is removed for maintenance e g greasing or replacement ensure the twenty four 24 Belleville washers inside are oriented and re installed as shown in the graphic below There are five 5 groups of four...

Page 63: ...band wheel face distance on both the drive and follower sides in 9 mm ideally The back of the blade will be just proud 04 in 1 mm of the rear face of the band wheel at this distance and can be a quick...

Page 64: ...ard and out of the way Perform this step on both blade guide assemblies This ensures the guide bearings will not influence the tracking of the blade whilst being adjusted Take some tension off the bla...

Page 65: ...bolt by turning it clockwise 2 to fix the follower band wheel shaft in plate Alternatively to move the blade rearward or in on the band wheel start with the left hand bolt by turning it counter clock...

Page 66: ...surement is in 9 mm or check that the back of the blade is just proud of the back of the band wheel Finally move the guide block holders forward to the blade See section BLADE GUIDE ADJUSTMENT on the...

Page 67: ...KING section Using a 4 mm hex key loosen the blade guide blocks on both the left and right sides They should be free to slide up and down Loosen the blade guide assembly bolts on both guide block hold...

Page 68: ...al Using a feeler gauge or thick piece of paper 020 in 0 5 mm place it between the blade and both guide blocks and then tighten the set screws HM130MAX MY2020 Rev B Page of 66 92 04 Dec 2019 040 in 1...

Page 69: ...e 2 Open the band wheel housing doors 3 Remove the yellow blade guard 4 Rotate the blade stopper up on the drive side guide block holder The blade is now sufficiently loose and can be easily pulled st...

Page 70: ...There are two V belts on the sawmill a BX80 cogged belt on the drive side and a Woodland Mills polyurethane belt on the follower side First remove the blade following the procedure outlined in section...

Page 71: ...emove the bolts Once both bolts are loose the belt tensioner will rotate counter clockwise until the idler pulley comes to rest on the band wheel housing The belt can now easily be removed by hand and...

Page 72: ...now be re installed band wheel housing doors closed and proper blade tension set Note that blade tracking should not have changed after replacing the belts The auto tracking mechanism maintains the b...

Page 73: ...blade Refer to page 67 6 Slow feed rate down and push head slower through log Blades are breaking 1 Too many blade sharpenings 2 Inadequate blade tension 3 Improper blade guide set up 4 Improper blad...

Page 74: ...5 mm CHAMFER 26 1 0003116 SPRING WASHER HOLDER AUTO TRACKING 27 6 0002637 SPRING WASHER HOLDER SPACER AUTO TRACKING 28 1 0001029 TENSION HANDLE 29 2 0001030 HANDLE GRIP GROOVED 26 mm ID 108 mm LG 30...

Page 75: ...Y 1 in 25 4 mm BORE 108 mm DIA PULLEY 69 1 0001814 CLUTCH HOUSING GUARD W SIDE FLANGES 70 1 0002079 OIL DRAIN EXTENSION 56 mm LG M12 X 1 5 THD 71 1 0001136 EXHAUST REDIRECT 72 1 0001986 VALVE MOUNT BR...

Page 76: ...BLE HOOK 118 1 0002520 CRANK HANDLE INDEXING PLATE 119 1 0002632 CRANK HANDLE ARM LUG 120 2 0002675 SPACER 12 5 ID X 30 OD X 3 3 mm LG 121 1 0002633 CRANK ARM 122 1 0002651 HANDLE TAPERED REVOLVING GR...

Page 77: ...M6 X 1 20 mm LG 160 4 HDW HEX BOLT M6 X 1 25 mm LG 161 4 HDW HEX BOLT M6 X 1 35 mm LG 162 1 HDW HEX BOLT M6 X 1 50 mm LG 163 1 HDW HEX BOLT M6 X 1 55 mm LG 18 mm LG THD 164 2 HDW HEX BOLT M8 X 1 25 1...

Page 78: ...mm LG SHLDR M10 X 1 5 X 18 mm LG THD 210 2 HDW SELF TAPPING SCREW PPH 10 5 8 in LG 211 1 HDW SET SCREW FLAT TIP M6 X 1 8 mm LG 212 8 HDW SET SCREW FLAT TIP M8 X 1 25 8 mm LG SST 213 4 HDW FLAT WASHER...

Page 79: ...HDW LOCK NUT M10 X 1 5 245 29 HDW LOCK NUT M12 X 1 75 246 1 HDW LOCK NUT M16 X 2 247 4 HDW LOCK NUT M20 X 2 5 248 48 HDW LOCK NUT FLANGED M10 X 1 5 249 2 HDW SLOTTED NUT ROUND M14 X 1 5 250 7 HDW RETA...

Page 80: ...30MAX MY2020 Rev B Page of 78 92 04 Dec 2019 8 12X 248 8X 7 4X 191 8X 2 1 4X 3 4 3 191 2X 15 3X 14 2X 13 2X 2 191 2X 248 4X 191 4X 248 4X 191 4X 192 16X 12 2X 11 2X 9 2X 191 8X 248 8X 10 2X 15 2X 191...

Page 81: ...2X 242 2X 96 99 98 215 4X 243 4X 39 215 38 242 4X 217 4X 176 4X 139 221 4X 159 4X REF 166 2X 215 4X 229 2X 236 2X 77 76 244 4X 223 4X 243 32X 64 243 4X 215 4X 246 219 65 243 4X 216 4X 167 4X 216 8X 78...

Page 82: ...ec 2019 166 14X 19 4X 18 4X 17 2X 236 169 236 169 36 231 208 35 75 174 3X 217 3X 171 215 215 243 32 215 4X 205 4X 32 170 215 16 244 3X 215 170 30 2X 172 40 168 2X 215 2X 243 2X 215 243 183 237 2X 227...

Page 83: ...HM130MAX Operator s Manual GUIDE BLOCKS HM130MAX MY2020 Rev B Page of 81 92 04 Dec 2019 207 217 143 217 44 212 212 44 164 42 211 46 41 207 217 143 217 44 212 212 44 164 45 43 152 41 A B...

Page 84: ...HM130MAX Operator s Manual BAND WHEEL HOUSING HM130MAX MY2020 Rev B Page of 82 92 04 Dec 2019 204 4X 214 8X 242 4X 50 2X 199 2X 37 215 2X 243 2X 47 198 2X 53 52 201 2X 201 4X 52 2X 53 2X 198 4X...

Page 85: ...HM130MAX Operator s Manual BAND WHEEL HOUSING DOORS HM130MAX MY2020 Rev B Page of 83 92 04 Dec 2019 48 49 204 4X 214 8X 242 4X 51 2X 198 2X 53 241 2X 241 4X 53 2X 198 4X...

Page 86: ...Operator s Manual BAND WHEELS AND BELT TENSIONER HM130MAX MY2020 Rev B Page of 84 92 04 Dec 2019 146 252 224 230 173 57 58 57 55 146 252 224 230 173 177 218 251 145 62 187 234 233 60 59 168 222 233 2...

Page 87: ...HM130MAX Operator s Manual ENGINE COMPONENTS HM130MAX MY2020 Rev B Page of 85 92 04 Dec 2019 190 230 225 68 67 69 70 235 71 210 66 189 2X 230 2X 74 238 72 151 2X 149 194 155 73 214 242 156 141 195 130...

Page 88: ...84 6X 218 8X 186 213 2X 241 2X 185 245 4X 218 4X 181 4X 218 3X 245 3X 126 127 123 250 144 116 114 250 144 116 218 245 173 244 245 218 243 4X 165 4X 100 101 214 2X 228 2X 197 2X 102 103 241 2X 202 2X 1...

Page 89: ...IAGE LEG WHEEL AND SWEEPER HM130MAX MY2020 Rev B Page of 87 92 04 Dec 2019 247 2X 220 2X 81 2X 82 2X 83 2X 242 2X 214 2X 220 4X 85 2X 142 2X 220 2X 188 2X 87 2X 214 2X 161 2X 218 181 84 245 218 88 2X...

Page 90: ...LIFT MECHANISM HM130MAX MY2020 Rev B Page of 88 92 04 Dec 2019 115 250 144 116 114 116 144 250 115 245 180 113 111 147 117 2X 240 4X 110 147 118 228 2X 158 2X 112 239 34 249 2X 209 245 121 122 154 24...

Page 91: ...HM130MAX Operator s Manual THROTTLE HANDLE HM130MAX MY2020 Rev B Page of 89 92 04 Dec 2019 128 214 4X 163 162 214 2X 129 131 242 2X 214 4X 163 162 128 214 2X 129 131 242 2X...

Page 92: ...HM130MAX Operator s Manual CABLES TUBING LABELS HM130MAX MY2020 Rev B Page of 90 92 04 Dec 2019 124 106 107 131 138 133 125 135 132...

Page 93: ...HM130MAX Operator s Manual NOTES HM130MAX MY2020 Rev B Page of 91 92 04 Dec 2019...

Page 94: ...HM130MAX Operator s Manual HM130MAX MY2020 Rev B Page of 92 92 04 Dec 2019...

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