WoodFast PL200A Instruction Manual Download Page 2

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INDEX

1 GENERAL INFORMATION

1.1 FOREWORD

1.2 MACHINE IDENTIFICATION

1.3 CUSTOMER SERVICE RECOMMENDATIONS

2 SAFETY PRECAUTIONS

2.1 SAFETY REGULATIONS

2.2 RESIDUAL RISKS

2.3 SAFETY AND INFORMATION SIGNALS

3 SPECIFICATIONS

3.1 MAIN COMPONENTS

3.2 TECHNICAL SPECIFICATION

3.3 NOISE LEVEL

3.4 DUST EXTRACTION

INSTALLATION

4.1 CONTENTS OF PACKAGE

4.2 INSTALLATION

4.3 INSTALLATION TIP

FITTING AND OPERATING OF MACHINE

5.1 FITTING OF MACHINE

5.2 DRIVE BELT INSTALLATION

5.3 DRIVE BELT & PULLEY ALIGNMENT

5.4 INSTALLING THE FENCE

5.5 DUST PORT ASSEMBLY

5.6 INSTALLING THE CUTTERHEAD GUARD

5.7 INSTALLING THE INFEED TABLE LEVER

5.8 OUTFEED TABLE ADJUSMENT KNOB

5.9 SWITCH POST INSTALLATION

OPERATION

6.1 STARTING AND STOPPING JOINTER

6.2 DIRECTION OF GRAIN

6.3 JOINTER OPERATION

6.4 FEEDING THE WORKPIECE

6.5 SETTING DEPTH OF CUT

6.6 FENCE ADJUSTMENTS

6.7 SETTING THE FENCE TO 90° and 135°

7 ADJUSTMENTS

7.1 ROTATING OR REPLACING KNIFE INSERTS

7.2 TABLE ADJUSTMENTS
7.3 CHANGING THE DRIVE BELT

8 MAINTENANCE

9 TROUBLESHOOTING

10 WIRING DIAGRAM

11 ACCESSORIES

12 PARTS DIAGRAM

Summary of Contents for PL200A

Page 1: ...MMONPLACE LWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFlCIENT TO INmICT SEVERE INJURY LWAYS WEAR SAFETY GLASSES WHEN USING WOODWORKING EQUIPMENT LWAYS READ THE INSTRUCTIONS PROVIDED BEFORE USING WOODWORKING EQUIPMENT Wood Planer PL200A Version V 1 201810 6ERSION EBRUARY 7OODWORKING ACHINES CCESSORIES 4ELEPHONE AX 3TARTRITE 5NIT DELPHI 7AY 3TAVELEY 3 3 MAIL SALES RECORDPOWER CO UK WWW ...

Page 2: ...ACHINE 5 2 DRIVE BELT INSTALLATION 5 3 DRIVE BELT PULLEY ALIGNMENT 5 4 INSTALLING THE FENCE 5 5 DUST PORT ASSEMBLY 5 6 INSTALLING THE CUTTERHEAD GUARD 5 7 INSTALLING THE INFEED TABLE LEVER 5 8 OUTFEED TABLE ADJUSMENT KNOB 5 9 SWITCH POST INSTALLATION 6 OPERATION 6 1 STARTING AND STOPPING JOINTER 6 2 DIRECTION OF GRAIN 6 3 JOINTER OPERATION 6 4 FEEDING THE WORKPIECE 6 5 SETTING DEPTH OF CUT 6 6 FEN...

Page 3: ...ersonnel and machine profitable work as well as long life of the machine itself For better clarity this manual is divided in separate parts in which are contained the more important subjects The contents will allow you to find fast the specific subjects The important text is printed in bold and is marked by the following symbols 1 2 MACHINE IDENTIFICATION There is a identification plate fixed to t...

Page 4: ...ke sure the machine will not being operated wrongly After an initial bedding in period or many hours of operation the driving belts may slacken this causes an increase in the tool stopping time Immediately tighten them The working area around the machine must be kept always clean and clear in order to have an immediate and easy access to the switchboard Never insert materials which are different f...

Page 5: ... protection masks Never let unauthorized people repair service or operate the machine The manufacturer is not responsible for any damage deriving from arbitrary modifications made to the machine Any transport assembly and dismantling is to be made only by trained staff who shall have specific skill for the specified operation The operator must never leave the machine unattended during operation Du...

Page 6: ...e of working without vacuum cleaner 2 3 SAFETY AND INFORMATION SIGNALS This signals may be applied on the machine in some cases they indicate possible danger conditions in others they serve as indication Always take the utmost care SAFETY SIGNALS Risk of eye injury Wear eye protection Wear hearing protection systems Danger of electric shock Do not access the area when the machine is powered Carefu...

Page 7: ... Cat 13mm Number of Tips 40pcs Tips Size 14mm x 14mm x 2mm Table Size 1865x238mm Extractor Port Dia 100mm Motor Power 2HP Volt 19mm Net Gross Weight 220 240V 50Hz Package Size 1920x440x300mm 660x660x420mm G Infeed Table H Infeed Table Adjustment Lever I Cutterhead Guard J Cabinet Standl A Outfeed Table Adjustment Knob B Outfeed Table C Fence D Fence Lock E Fence Adjustment Knob F On Off Switch ...

Page 8: ...ion for example the number of machines and other adjacent machining The permitted exposure values may also vary from country to country Nevertheless this information allows the user of the machine to better evaluate the dangers and risks Other factors which reduce exposure to noise are correct tool choice tool and machine maintenance use of hearing protection systems e g headsets earplugs WARNING ...

Page 9: ...t locate or use the machine in damp or wet conditions WARNING WARNING THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE The use of mobile bases to increase portability are common for stationary jointers Consider starting your assembly with the mobile base of your choice building the jointer within the base This will make it easier to ins...

Page 10: ...slide rail The procedure below will ensure drive belt longevity and reduce vibration If the pulleys are not set cor rectly excess wear to the belts and power transfer may be reduced 5 2 DRIVE BELT INSTALLATION 5 3 DRIVE BELT PULLEY ALIGNMENT WARNING Loosen the four 13mm motor mounting nuts holding the motor onto the inner slide rail Fig 5 3 1 Using a straight edge Fig 5 3 2 align the face of the c...

Page 11: ...rest it on top of the Fence Mounting Bracket Secure using two M8 x 20mm Allen bolts and two 8mm flat washers FIG 5 4 3 Mount the Fence Angle Bracket A Fig 5 4 3 to the Fence Slide Bracket Assembly by using two M8 x 25mm Allen bolts and two 8mm flat washers B Fig 5 4 3 The two M8 x 25mm Allen bolts and two 8mm flat washers are pre installed in the Fence Angle Bracket Mount the Fence to the Fence An...

Page 12: ...g the Allen Cap Screw M6 x 12mm and 6mm Flat Washer FIG 5 8 5 5 DUST PORT ASSEMBLY A Dust Port A is supplied with the jointer to help connect it to a standard 4 inch vacuum hose Hardware needed M5 x 10 Phillips Head Screw x4 M5 Flat Washer x4 Tighten the two upper Screws B with a Phillips screwdriver and tighten the two lower Screws C with a Phillips screwdriver when the dust port is in proper loc...

Page 13: ...on It is strongly recommended that you read books trade magazines or get formal training to maximize the potential of your jointer while minimizing the risks WARNING 6 OPERATION 5 9 SWITCH POST INSTALLATION The switch is prewired to the motor No additional wiring is needed at this point Locate the Switch Post and position it to the rear on the infeed table The two M8 x 20mm Allen bolts and two 8mm...

Page 14: ...eet apart for stability through the whole cutting process FIG 6 4 1 Set the jointer fence position and angle as required Set the depth of cut thickness See below Place the workpiece against the jointer fence for support through the cutting action FIG 6 4 2 Make sure that the cutterhead guard is against the workpiece for user protection For jointing the edge of a board set the workpiece against the...

Page 15: ...SETTING THE FENCE TO 90 and 135 To check and adjust the positive stops to the 90 and 135 degree settings Put a square on the table with one end against the fence and adjust the fence until it is exactly 90 degrees to the table FIG 6 7 1 Loosen the locking nut with a 13mm hex wrench and adjust the Allen screw A until a 90 degree setting is reached Tighten the locking nut to retain the adjustment FI...

Page 16: ...e sharp inserts Any accumulated dust can affect the seating of the insert in the cutterhead Rotate the insert so that a new sharpened edge is in position The inserts have a indication mark on their top surface corner so that you can reference the positioning of the dulled or sharpened edges of the insert FIG 7 1 1 7 1 5 Tighten the insert s set screw to lock the insert back in position DO NOT over...

Page 17: ...re the table in its new setting FIG 7 2 3 Do the same measurement with the straight edge from the infeed table to the same insert cutters that were used to measure the outfeed table Once the infeed and outfeed tables are aligned with the cutterhead the tables need to be checked to confirm that their surfaces are parallel with each other ends not tilting or angling down or up from the cutterhead Li...

Page 18: ...ssed air A general cleaning should be done after every use to avoid future problems and ensure the machine is in ready condition for the next time it is used If blowing sawdust wear proper eye protection to prevent debris from blowing into eyes Air pressure above 50 PSI should not be used as high pressured air may damage insulation etc Check the knife inserts to make sure that they are not loose f...

Page 19: ...properly tightened before starting the machine Chatter marks on lumber 1 Feed rate is too fast 1 Slow the feed rate down Cutterhead slows down when jointing 1 Feed rate is too fast 2 Downward pressure on the cutter head knives is too great 1 Slow down feeding the wood over the cutter head 2 Apply less downward pressure Small raised lines are run ning along the surface 1 Knives are nicked or broken...

Page 20: ...eplacement Parts For Parts under Warranty the Serial Number of your machine is required WARNING 11 ACCESSORIES 25 699 Replacement Carbide Inserts PK 10 4 Sided pre sharpened carbide insert knives measure 14mm x 14mm x 2mm 0 55 x 0 55 x 0 078 Pack of 10 25 694 Mounting Screws for Inserts PK 10 Special flat head T20 Star drive screws for mounting insert cutters onto cutterheads 23 959 Mobility Kit S...

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