Wood-mizer SW-10 SETWORKS User Manual Download | Manualshive

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Troubleshooting

Setworks Malfunction

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3-3

SW-10doc111419

Troubleshooting

FIG. 3-1

Sensor Alignment

Bolts (4)

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Summary of Contents for SW-10 SETWORKS

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Page 3: ...ORKS Operation Parts Manual LT15 HR115 SW 10 Setworks rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machine Form 644 ...

Page 4: ...r 2 3 2 3 Operation in Normal Mode 2 7 2 4 Controller Operation in Pre defined Head Return Height Mode 2 8 2 5 Remote Mode 2 10 2 6 Pattern Modes 2 11 Manual Program Mode Quick Program Mode Storing Programs in the Setworks Memory SECTION 3 TROUBLESHOOTING 3 1 3 1 Setworks Malfunction 3 1 SECTION 4 REPLACEMENT PARTS 4 5 4 1 How To Use The Parts List 4 5 4 2 Sample Assembly 4 5 4 3 Mounting Kit SW 1...

Page 5: ...ly set up before performing setworks installation and or operation WARNING Before performing any service to the sawmill control box panel turn the key to the 0 Set the main switch located on the control box in 0 position and disconnect the power supply cable In DC sawmills unplug the battery cables Failure to do so may cause serious injury and machine damage 1 Replace the control panel bracket 2 M...

Page 6: ...nnect wires to the encoder terminals according to the table below CAUTION If the encoder impulses counting direction is not consistent with the real one the controller will not work correctly the saw head height on the controller display is rising during saw head downward movement then the connection of wires to W1 W2 inputs should be inverted PHOTO 1 1 Encoder In1 White In2 Yellow Brown Green TAB...

Page 7: ...ontroller according to the table below See Photo 1 5 The photo below shows how wires from the encorder should be routed DWN Down Feed Yellow Green UP Up Feed Green Brown 12V Power Supply White Grey WP Manual control common connection Pink PG Additional Up Feed Blue PD Additional Down Feed Red GND Short Circuit GNDZ TABLE 1 2 PHOTO 1 5 ...

Page 8: ... Procedure on the LT15 Sawmills 1 1 4 SW 10doc111419 INSTALLATION See Photo 1 6 Proper routing of wires to the control panel is shown below See Photo 1 7 The photo below shows how wires should be connected to the controller PHOTO 1 6 PHOTO 1 7 ...

Page 9: ...ntroller Installation Procedure on the LT15 Sawmills INSTALLATION SW 10doc111419 1 5 1 6 Remove the control box cover Insert the 8 conductor cable from the controller to the control box See Photo 1 8 See Photo 1 8 PHOTO 1 8 ...

Page 10: ...stallation Procedure on the LT15 Sawmills 1 1 6 SW 10doc111419 INSTALLATION 7 Connect the wire No 7 with the white wire and the wire No 8 with the grey wire in one plug See Photo 1 9 PHOTO 1 9 LT15 WITHOUT DEBARKER LT15 WITH DEBARKER ...

Page 11: ...rocedure on the LT15 Sawmills INSTALLATION SW 10doc111419 1 7 1 8 Disconnect the wires No 3 from the up down switch contact 9 Shorten the wire No 3 Mount a connector on its end and connect this wire to the green PHOTO 1 10 Up Down Switch Contacts ...

Page 12: ...INSTALLATION SW 10 Controller Installation Procedure on the LT15 Sawmills 1 1 8 SW 10doc111419 INSTALLATION E STOP button contact PHOTO 1 11 ...

Page 13: ...ills INSTALLATION SW 10doc111419 1 9 1 10 Disconnect the upper wires No 1 and No 2 from the up down switch contacts see photo 1 12 Connect the wire No 1 with the yellow wire and the wire No 2 with the brown wire see photo 1 13 PHOTO 1 12 Wires No 1 2 Up Down Switch Wires ...

Page 14: ...oller Installation Procedure on the LT15 Sawmills 1 1 10 SW 10doc111419 INSTALLATION 11 Connect the green wire with the wire No 4 that is connected to the green E STOP button contact PHOTO 1 13 PHOTO 1 14 Green E STOP Contact ...

Page 15: ...tion Procedure on the LT15 Sawmills INSTALLATION SW 10doc111419 1 11 1 12 Branch the pink wire and connect it to the bottom up down switch contacts 13 Connect the red and blue wires to the upper up down switch contacts PHOTO 1 15 PHOTO 1 16 ...

Page 16: ...lls 1 1 12 SW 10doc111419 INSTALLATION 14 The photo below shows the control panel with finished connections Connections inside the control box PHOTO 1 17 Existing Group of Wires Added Group of Wires 1 Yellow 2 Brown Green E STOP Contact No 4 Green 7 White 8 Grey TABLE 1 3 ...

Page 17: ... with a gas or diesel engine the Setworks must not be operated when the main engine is turned off 2 1 SW 10 Controller Panel See Figure 2 1 FIGURE 2 1 Current blade height Selected board thickness Controller works in program mode Remote mode activated Controller works in pre defined head return height mode ...

Page 18: ...T deleting a previously stored program exiting an active function BUMP UP MODE Bump Up function Automatically moves the saw head up to clear the log or cant when it is returned You can choose between two permanently defined Bump Up values NEXT CUT automatic head downward movement to next cut height storing entered values KERF setting blade kerf value activating disabling the Remote mode CALIBR act...

Page 19: ...r LT20 LT40 and WM1000 sawmills the divider value should be 5 Press to save the entered divider value SAVE will appear in the display window 2 Entering the Blade Kerf Thickness On initial start up or after replacement of the blade with another one with a different thickness or different tooth set the kerf value should be entered Press and hold until the small zero and the current kerf setting appe...

Page 20: ... height manually during cutting 3 Auto calibration This function should be used in case of LT15 sawmills Replacement of the up down system screw or motor after lubrication of the screws and other moving parts of the head as well as when significant cutting variances are observed LT20 LT40 and WM1000 sawmills If difference between the blade height shown on the upper display and the real dimension f...

Page 21: ... After the last movement End Call will be shown in the display window NOTE It is recommended that the auto calibration procedure should be performed every 25 hours of operation or twice a week to ensure the highest possible sawing accuracy NOTE If during the downward movement the saw head hits the stop bolt set the head a little higher than previously and repeat the auto calibration procedure 4 En...

Page 22: ...tton In the usual LO mode after pushing the blade is raised above the material being sawn by a permanently defined value ca 12 mm When this mode is used each cut board should be removed before returning the head to the front of the bed In the HI mode after pressing the blade is raised by 12 mm last used board dimension For example if the last cut board is 25 mm thick the saw head will be raised by...

Page 23: ... for any of the three buttons first turn off power supply to the controller and then turn it on When SW 10 appears on the display press and hold down this button The display will show Abc and horizontal dashes Push the chosen board thickness memory button A B or C and enter the desired board thickness using the keypad If you need to store more board thickness dimensions press another board thickne...

Page 24: ...Pre defined Head Return Height Mode If you want to saw without removing each cut board you should preprogram the head return height It is possible to program two head return height values See Point 5 Setting a Head Return Height in BUMP UP Function Programming the head return height Position the head above the log or cant so that it clears the log cant when being returned Press and hold until the ...

Page 25: ...111419 2 9 2 Select the board thickness and press When the cut is made press the head will go up to the preprogrammed height above the log or cant Press and the saw head will drop by the selected board thickness to the next cut position Press and hold to exit the current mode of operation ...

Page 26: ...stead of the and buttons The Remote mode is activated with the button After activating of this function the Remote control light should come on The Remote mode is activated automatically after confirming a sawing program You can at any time disable this mode to make changes in the program and then activate it again See Figure 2 5 FIGURE 2 5 3H0278a4 LT 20 LT 40 LT 15 DC Wireless Option AC Wireless...

Page 27: ...l of the entered board thicknesses plus the kerf value calculated by the controller exceeds the blade height value It will be signaled by blinking of the value in the upper display window CAUTION You can at any time raise the saw head manually using the up down switch and add next board ticknesses to the program The Remote mode has to be disabled Push to position the blade at the height of the fir...

Page 28: ... the number of the nearest possible cut All programmed board thicknesses are of the dimension that was displayed before activating the Quick Program mode If needed you can change any of the board thickness values To do that scroll to the desired value with the and arrow buttons and enter a new value using the keypad Using the arrows select the program item from which the cutting process will be st...

Page 29: ...sh and enter the next board thickness Repeat this step until all required board dimensions are entered You can enter up to 60 different dimensions Save the program by pressing If any of the sixty programs were not used the last entered board thickness will automatically be copied to these items Using Stored Programs Activate the previously stored program by pressing and holding down the appropriat...

Page 30: ... procedure without removing a board after each cut will be described Position the head a little above the log To enter the programming mode press and hold The Program light will come on and P 1 will appear on the display Using the keypad enter the first board thickness value 100 and press Enter the next board thicknesses 50 28 and 25mm each time confirm the setting by pressing Press and the head w...

Page 31: ...OPERATION Pattern Modes OPERATION SW 10doc111419 2 15 2 Remove the boards FIGURE 2 2 100mm 100mm 50mm 28mm 25mm Cut 2 Cut 1 Cut 3 Cut 4 ...

Page 32: ...ation Check condition of the encoder coupling that connects the encoder with the up down screw LT15 sawmills only Setworks calculates dimensions of boards incorrectly Improper input parameters Check the input divider and the kerf settings See Section Setting the Input Divider entered only once at the first start up and See Section Entering the Blade Kerf Thickness Perform the auto calibration proc...

Page 33: ...se During manual downward head movement the upper display shows a negative blade height value Setworks not calibrated Perform the auto calibration procedure When pressing during normal operation or when attemting to save the program using button the upper display shows horizontal dashes The lower blade height limit would be exceeded if the requested saw head movement was performed Try to enter a l...

Page 34: ...Troubleshooting Setworks Malfunction 3 3 3 SW 10doc111419 Troubleshooting FIG 3 1 Sensor Alignment Bolts 4 ...

Page 35: ...bleshooting SW 10doc111419 3 4 3 FIG 3 2 Distance from the magnet sensor to the magnetic strip Magnetic Strip 1 2 mm Maximum sensor s deviation from the vertical axis Sensor Maximum sensor s deviation from the horizontal axis 1 deg 3 deg 3 deg ...

Page 36: ...A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From Europe call our European Headquarters and Manufacturing Facility in Kolo Poland at 48 63 2610233 From the continental U S call our toll free Parts hotline at 1 800 448 7881 Have your customer number vehicle identification number and part numbe...

Page 37: ...ING SW 08 SETWORKS REAR 100877 1 4 ENCODER 50IMP R 096016 1 COUPLING ENCODER 520983 1 5 BRACKET LT15 ENCODER MOUNT 095310 1 1 6 WASHER 6 4 FLAT ZINC F81053 1 18 7 SLEEVE M6x100 BN3319 BOSSARD SPACING F81031 10 4 8 GROMMET 20 13 RUBBER 086188 1 9 BRACKET ENCODER 100906 1 1 10 BOLT M6 X 16 8 8 HEX HEAD FULL THREAD ZINC F81001 15 6 11 WASHER 6 5 SPECIAL FLAT ZINC F81053 11 4 12 NUT M6 8 B HEX NYLON Z...

Page 38: ...098173 1 1 5 SCREW M4X16 5 8 B SLOTTED FLAT HEAD ZINC F81011 4 2 6 WASHER 8 4 FLAT ZINC F81054 1 1 7 WASHER 8 2 SPLIT LOCK ZINC F81054 4 1 8 WASHER 6 5 SPECIAL FLAT ZINC F81053 11 2 9 BOLT M8X16 8 8 B HEX HEAD FULL THREAD ZINC F81002 20 1 10 WASHER Z 6 1 SPLIT LOCK ZINC F81053 3 2 11 BOLT M6X16 8 8 HEX HEAD FULL THREAD ZINC F81001 15 2 12 SENSOR MSK 320 MAGNETIC 096014 1 13 CONTROLLER SW 10 SETWOR...

Page 39: ...LL THREAD ZINC F81001 2 3 20 WASHER 8 4 FLAT ZINC F81054 1 2 21 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 1 22 BOLT M8X25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 1 23 WASHER 4 3 FLAT ZINC F81051 2 4 24 SCREW M3X20 5 8 A SLOTTED CHEESE HEAD ZINC F81000 8 2 25 NUT M3 6 HEX NYLON ZINC LOCK F81028 2 2 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY ...

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