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Wood-mizer Sawmill, Safety, Operation, Maintenance & Parts Manual

Introducing the Wood-Mizer Sawmill, a cutting-edge product designed to deliver precise and efficient results. Ensure safety, smooth operation, and optimal maintenance with our comprehensive Safety, Operation, Maintenance & Parts Manual, available for free download at manualshive.com. Enhance your woodworking experience with this invaluable manual.

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Table of Contents

Section-Page

ii

TD02doc072519

Table of Contents

SECTION 1

SAFETY

1-1

1.1

Safety Symbols.......................................................................................1-1

1.2

Safety Instructions ..................................................................................1-2

SECTION 2

GENERAL INFORMATION

2-1

2.1

Transfer Deck Components....................................................................2-1

2.2

Overall Dimensions ................................................................................2-2

SECTION 3

INSTALLATION & SETUP

3-1

3.1

Installation ..............................................................................................3-1

3.2

Air Installation........................................................................................3-8

3.3

Setup .....................................................................................................3-10

3.4

Electrical Installation............................................................................3-12

3.5

Board Stop Adjustment ........................................................................3-15

SECTION 4

OPERATION

4-1

4.1

Control Box Operation ...........................................................................4-1

4.2

Swing Stop..............................................................................................4-3

SECTION 5

REPLACEMENT PARTS

5-1

5.1

Table Assembly ......................................................................................5-1

5.2

Board Stop/Air Bag Assembly ...............................................................5-3

TD1

Rev. A4.00

5.3

Board Stop/Air Bag Assembly ...............................................................5-5

TD1

Rev. A1.00 - A3.01

5.4

Kicker & Air Cylinder............................................................................5-7

5.5

Lower Frame ..........................................................................................5-8

5.6

Swing Stop............................................................................................5-10

5.7

Control Box ..........................................................................................5-11

5.8

Photo Sensors .......................................................................................5-12

TD1

Retrofit

5.9

Photo Sensors .......................................................................................5-14

TD1

Rev. A1.00 - A4.00

SECTION 6

ELECTRICAL INFORMATION

6-1

6.1

Electrical Diagrams ................................................................................6-1

6.2

Electrical Component List......................................................................6-2

INDEX

I

TOC

Summary of Contents for Sawmill

Page 1: ...peration Maintenance Parts Manual TD1 Transfer Deck rev A1 00 A4 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine June 2001 Form 1062 ...

Page 2: ...ion 3 12 3 5 Board Stop Adjustment 3 15 SECTION 4 OPERATION 4 1 4 1 Control Box Operation 4 1 4 2 Swing Stop 4 3 SECTION 5 REPLACEMENT PARTS 5 1 5 1 Table Assembly 5 1 5 2 Board Stop Air Bag Assembly 5 3 TD1 Rev A4 00 5 3 Board Stop Air Bag Assembly 5 5 TD1 Rev A1 00 A3 01 5 4 Kicker Air Cylinder 5 7 5 5 Lower Frame 5 8 5 6 Swing Stop 5 10 5 7 Control Box 5 11 5 8 Photo Sensors 5 12 TD1 Retrofit 5...

Page 3: ... result in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations which if not avoided may result in minor or moderate injury or damage to equipment IMPORTANT indicates vital information NOTE gives helpful information Warning stripes are placed on areas where a single...

Page 4: ...ngs throughout this manual and those posted on the machine Keep this manual with this machine at all times regardless of ownership Also read any additional manufacturer s manuals and observe any applicable safety instructions including dangers warnings and cautions Only persons who have read and understood the entire operator s manual should operate the transfer deck The transfer deck is not inten...

Page 5: ... TD02doc072519 1 3 1 KEEP TRANSFER DECK AND AREA AROUND TRANSFER DECK CLEAN DANGER Maintain a clean and clear path for all necessary move ment around the machine and lumber stacking areas Failure to do so will result in serious injury ...

Page 6: ...so may result in seri ous injury or death CHECK TRANSFER DECK BEFORE OPERATION DANGER Make sure all guards and covers are in place and secured before operating the transfer deck Failure to do so may result in serious injury KEEP PERSONS AWAY WARNING Keep all persons out of the path of moving equipment and boards while operating transfer deck Fail ure to do so may result in serious injury or death ...

Page 7: ...s voltage inside the control box and at the motor can cause shock burns or death Disconnect and lock out power supply before servicing Keep all electrical component cov ers closed and securely fastened during operation WARNING Consider all electrical circuits energized and danger ous WARNING Never assume or take the word of another person that the power is off check it out and lock it out WARNING ...

Page 8: ...separate boards and cants The following instructions will guide you in installation operation and alignment of the Transfer Deck WARNING Keep all persons out of the path of moving equipment and boards while operating transfer deck Fail ure to do so may result in serious injury or death See Figure 2 1 The main components of the Transfer Deck are shown below FIG 2 1 TRANSFER DECK TD1 Transfer Deck T...

Page 9: ...l Information Overall Dimensions General Information TD02doc072519 2 2 2 2 2 Overall Dimensions See Figure 2 2 The overall dimensions of the Transfer Deck TD1 are shown below FIG 2 2 TRANSFER DECK TD1 TD0028 ...

Page 10: ...wing steps if necessary 1 Position the transfer deck cross tube and the right and left transfer deck frames close to each other Use three 1 2 13 X 1 1 4 hex head bolts and 1 2 13 hex nylon lock nuts on each side to install the transfer deck cross tube to the right and left frames Tighten the bolts and nuts See Figure 3 1 FIG 3 1 TD0029 Transfer Deck Left Frame Transfer Deck Right Frame Transfer De...

Page 11: ... frame parts as shown below Use six 1 2 13 X 1 1 2 hex head bolts and 1 2 13 hex nylon lock nuts to install the transfer deck frame Tighten the bolts and nuts to secure the frame See Figure 3 2 FIG 3 2 REV A4 00 13 Hex Nylon Lock Nut 6 13 x 1 Hex Head Bolt 6 13 Hex Nylon Lock Nut 6 13 x 1 Hex Head Bolt 6 TD0029 1 ...

Page 12: ...rame parts as shown below Use four 1 2 13 X 1 1 4 hex head bolts and 1 2 13 hex nylon lock nuts to install the transfer deck frame Tighten the bolts and nuts to secure the frame See Figure 3 3 FIG 3 3 REV A1 00 A3 01 TD0016 13 X 1 1 4 Hex Head Bolt 4 13 X 1 1 4 Hex Head Bolt 4 13 Hex Nylon Lock Nut 4 13 Hex Nylon Lock Nut 4 ...

Page 13: ...ker air cylinders to the transfer deck frame Use 3 8 16 X 2 hex head bolts and 3 8 24 nylon lock nuts to secure each cylinder in position Make sure the bolts and nuts are tightened See Figure 3 4 FIG 3 4 TD0018 3 8 16 X 2 Hex Head Bolt 3 8 16 X 2 Hex Head Bolt 3 8 24 Nylon Lock Nut 3 8 24 Nylon Lock Nut ...

Page 14: ...to the transfer deck frame Use four 1 2 13 X 1 1 2 hex head bolts 1 2 split lock washers and 1 2 flat washers Tighten the bolts to secure the lower table cross tube in place See Figure 3 5 FIG 3 5 Split Lock Washer 4 Split Lock Washer 4 Flat Washer 4 Flat Washer 4 13 X 1 Hex Head Bolt 4 13 X 1 Hex Head Bolt 4 TD0030 ...

Page 15: ...sfer deck table Use two 5 8 11 X 1 3 4 hex head bolts and 3 8 16 X 1 nylon lock nuts on each tube Make sure to secure the tubes to the table See Figure 3 6 FIG 3 6 TD0020 3 8 16 X 1 Nylon Lock Nut 5 8 11 X 1 3 4 Hex Head Bolt 5 8 11 X 1 3 4 Hex Head Bolt Right Table Tube Center Table Tube Left Table Tube 3 8 16 X 1 Nylon Lock Nut ...

Page 16: ...16 X 3 4 hex head bolts and 3 8 16 hex nylon lock nuts Secure the table roller at the upper section of the transfer deck table See Figure 3 7 NOTE Make sure all the bolts and nuts are tightened before operating the transfer deck table 7 Make the appropriate air hoses connections See Section 3 2 Air Installation for transfer deck air system diagram FIG 3 7 TD0021 3 8 16 X 3 4 Hex Head Bolt 4 3 8 16...

Page 17: ... deck air system diagram is shown below NOTE Wood Mizer highly recommends using the Transfer Deck together with the FIG 3 8 FIG 3 9 TD1 Lift Valve Air Cylinder Air Cylinder Air Bag Air Filter Air Regulator Air Supply 70 90PSI Filter to 40 Micron TD0039 2 Kicker Valve A B 1 2 Lift Valve Air Cylinder Air Cylinder Air Bag Air Supply 70 90PSI Filter to 40 Micron TD0039 3B Kicker Valve A B 1 2 ...

Page 18: ...s between the electronic sensors on the incline conveyor belt The transfer deck table automatically raises when the board or cant leaves the incline conveyor and there is no object on the incline conveyor belt between the electronic sensors To operate the transfer deck with the incline conveyor connect the air supply to the trans fer deck air supply line NOTE Make sure each hose fits tight on the ...

Page 19: ...k to the floor before operating the unit Failure to do so may result in serious injury or death NOTE If you use the Wood Mizer Incline Conveyor the distance between the transfer deck and conveyor should be approximately 25 635 mm See Figure 3 10 The top of the conveyor drive roller should be approximately 2 50mm higher than the top of the transfer deck rollers Make sure that lumber can easily get ...

Page 20: ... the ground Loosen the locking bolt Turn the adjustment bolt clockwise to raise turn counterclockwise to lower the transfer deck frame See Figure 3 11 Secure the leg with the locking bolt Tighten the jam nuts when the adjustment is com plete FIG 3 11 TRANSFER DECK TD1 TD0005 Locking Bolt Adjustment Bolt Jam Nut ...

Page 21: ...is in accordance with applicable electrical codes To connect the transfer deck to the incline conveyor 1 Route the air lift and kicker valve cables along the transfer frame Use the provided clamps to secure the cable in place Connect the cables to the air lift and kicker valves located under the transfer deck air bag See Figure 3 12 FIG 3 12 TRANSFER DECK TD1 Power Cord To Incline Conveyor 3 wire ...

Page 22: ...tion box installed on the incline conveyor 4 Install the photoelectric sensors to the mounting brackets with the screws and nuts pro vided Secure the cables to the brackets with the clamps provided on the brackets Remove two of the conveyor leg mounting bolts on each side install the sensors and replace the bolts and washers NOTE A longer bolt is provided for use on older convey ors that use a thr...

Page 23: ...Installation Setup Electrical Installation Installation Setup TD02doc072519 3 14 3 5 Plug the power cord from the transfer deck control box into a grounded 110V electrical receptacle ...

Page 24: ... in serious injury or death Adjust the accessory roller width to suit your application To adjust the board stop 1 Lift and turn the two pins securing the board stop in its closest to table position 2 Move the board stop assembly so that it is long enough to make the lumber fit the transfer deck table The maximum board dimension to be used with the transfer deck can not exceed 16 ft 4 88m See Figur...

Page 25: ... 15 3 Install the accessory roller to the side where the swing stop was firstly mounted Mount the swing stop on the other side of the transfer deck frame Make sure the swing stop is installed to the same side of the transfer deck where the board stop is located NOTE The accessory roller assembly has been designed to help the operator transfer lumber to an additional conveyor or any other wood proc...

Page 26: ...Installation Setup Board Stop Adjustment 3 3 17 TD02doc072519 Installation Setup ...

Page 27: ... together with the incline conveyor Use the up down table switch located on the control box to operate the transfer deck option Turn the up down table switch to the AUTO position to make the table lower when the lumber comes from the incline conveyor The table raises automatically when the lumber gets on the table and leaves the conveyor The lumber slides down when the table raises See Figure 4 1 ...

Page 28: ...gned to help the operator separate different kind of lum ber e g cants and boards Use the kicker whenever it is necessary to save your time and for convenience To separate cants from boards turn the up down table switch to the DOWN position to prevent the cants from sliding down the table Press the up down kicker button to raise the kicker The kicker pulls the cant off the table Release the up dow...

Page 29: ... to work with the lumber maximum length of 16 ft 4 8 m Use the swing stop if the lumber is longer than 120 3 m Swing off the swing stop all the way out to prevent longer boards from sliding off the table if nec essary See Figure 4 2 FIG 4 2 Swing off the swing stop to keep long boards from falling off the table TD0026 ...

Page 30: ...e Orange 034134 1 Tube Weldment Lower Conveyor Table Grey 034134 1 1 2 Tube Weldment Center Conveyor Table Orange 034136 1 Tube Weldment Center Conveyor Table Grey 034136 1 1 3 Tube Weldment Upper Conveyor Table Orange 034135 1 Tube Weldment Upper Conveyor Table Grey 034135 1 1 4 Conveyor Roller 034150 6 5 Tube Weldment Left Conveyor Table Orange 034171 1 Tube Weldment Left Conveyor Table Grey 034...

Page 31: ... 8 16 x 1 1 4 Hex Head Grade 5 F05007 123 16 14 Bolt 5 8 11 x 1 3 4 Hex Head F05009 33 6 15 Nut 5 8 11 Hex Nylon Lock F05010 34 6 16 Bolt 1 2 13 x 8 Hex Head Grade 5 F05008 69 2 17 Nut 1 2 13 Hex Jam F05010 31 2 18 Nut 1 2 13 Hex Nylon Lock F05010 8 2 19 Bearing 1 1 2 Dia 4 Bolt Flange 034176 2 20 Washer 1 2 SAE Flat F05011 2 8 21 Washer 1 2 Split Lock F05011 9 8 22 Bolt 1 2 13 X 1 1 2 Hex Head Gr...

Page 32: ... REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY FRAME ASSEMBLY TRANSFER DECK ORANGE 034114 1 1 FRAME ASSEMBLY TRANSFER DECK GRAY 034114 1 1 1 1 Frame Weldment Roller Orange 034108 1 Frame Weldment Roller Gray 034108 1 1 3 4 6 9 10 11 12 13 14 15 16 17 18 19 7 8 8 7 20 21 22 23 24 25 26 27 28 29 TD0031 3 1 2 ...

Page 33: ...ent Board Orange 034147 1 Stop Weldment Board Gray 034147 1 1 16 Plate Rubber Bolt 034158 6 17 Stop Bottom Rubber 034153 6 18 Bolt 3 8 16 X 1 Socket Head F05007 52 10 19 Bolt 3 8 16 X 3 4 Socket Head F05005 104 2 ASSEMBLY AIR BAG See Section 5 7 FOR AIR SOLENOID PARTS 016984 1 20 Bag Air 016980 1 21 Washer 3 8 Split Lock F05011 4 4 22 Bolt 3 8 16 x 1 Hex Head Grade 5 F05007 87 4 23 Fitting 1 4 Ste...

Page 34: ...ION Indicates Parts Available In Assemblies Only PART QTY FRAME ASSEMBLY TRANSFER DECK ORANGE 034114 1 1 FRAME ASSEMBLY TRANSFER DECK GRAY 034114 1 1 1 1 Frame Weldment Roller Orange 034108 1 Frame Weldment Roller Gray 034108 1 1 2 Roller 2 1 2 X 25 BF 038058 7 3 4 6 9 10 11 12 13 14 15 16 17 18 19 7 8 8 7 20 21 22 23 24 25 26 27 28 29 TD0031 1 1 2 ...

Page 35: ...147 1 Stop Weldment Board Gray 034147 1 1 16 Plate Rubber Bolt 034158 6 17 Stop Bottom Rubber 034153 6 18 Bolt 3 8 16 X 1 Socket Head F05007 52 10 19 Bolt 3 8 16 X 3 4 Socket Head F05005 104 2 ASSEMBLY AIR BAG See Section 5 7 FOR AIR SOLENOID PARTS 016984 1 20 Bag Air 016980 1 21 Washer 3 8 Split Lock F05011 4 4 22 Bolt 3 8 16 x 1 Hex Head Grade 5 F05007 87 4 23 Fitting 1 4 Steel Pipe Coupler 0169...

Page 36: ...ck P11107 2 3 Bolt Hex Head 3 4 10 X 3 Grade 5 F05013 5 4 4 Washer 3 4 SAE Flat F05011 62 4 5 Nut 3 4 10 Nylon Lock F05010 103 4 ASSEMBLY AIR CYLINDER 016982 2 6 Cylinder 2 1 2 x 8 Air 016977 1 7 End 1 2 20 Rod 016979 1 8 Fitting 1 4 NPT x 3 8 Tube Straight P21559 2 9 Bolt 3 8 16 x 2 Hex Head Grade 5 F05007 124 1 10 Nut 3 8 16 Nylon Lock F05010 10 1 11 Bolt 1 2 13 x 2 1 2 Hex Head Grade 5 F05008 7...

Page 37: ...Only PART QTY 1 FRAME WELDMENT RIGHT SIDE ORANGE 034110 1 1 FRAME WELDMENT RIGHT SIDE GRAY 034110 1 1 1 2 FRAME WELDMENT LEFT SIDE ORANGE 034109 1 1 FRAME WELDMENT LEFT SIDE GRAY 034109 1 1 1 TUBE ASSEMBLY FRONT CROSS ORANGE 036101 1 TUBE ASSEMBLY FRONT CROSS GRAY 036101 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 TD0031 2B 20 21 22 ...

Page 38: ...F05010 8 4 14 LEG WELDMENT RIGHT ADJUST BASE W21342 1 1 15 LEG WELDMENT LEFT ADJUST BASE W21342 1 16 NUT 1 2 13 HEX F05010 35 2 17 BOLT 1 2 13 X 3 HEX HEAD FULL THREAD F05008 7 2 18 NUT 1 2 20 HEX JAM F05010 16 2 19 BOLT 1 2 20 X 1 3 4 HEX HEAD FULL THREAD F05008 127 2 20 CLAMP 1 2 EMT COATED P07584 4 21 WASHER 5 16 SPLIT LOCK F05011 13 4 22 BOLT 5 16 18 X 1 HEX HEAD F05006 1 4 1 Frame weldments m...

Page 39: ...5 06 1 1 Stop Weldment Swing 034168 1 1 2 Nut 1 2 13 Hex F05010 35 1 3 Bolt 1 2 13 X 3 Hex Head Full Thread F05008 7 1 4 Mount Weldment Swing Stop 034169 1 1 5 Bolt 1 2 13 x 1 3 4 Hex Head Grade 5 F05008 88 2 6 Nut 1 2 13 Hex Nylon Lock F05010 8 2 7 Pin Weldment Swing Stop Mount 042232 2 2 Replaces 034166 originally supplied duplicate parts 1 8 Bolt 1 2 13 x 1 1 4 Hex Head Grade 5 F05008 37 1 9 Wa...

Page 40: ...E Flat F05011 41 2 7 Rail 35mm x 7 5mm x 3 DIN 024474 3 1 8 Nut 8 32 Self Locking F05010 41 2 9 Power Supply 24VDC 1 0A Switcher 050365 1 10 Clamp DIN Rail E22707 2 11 Switch Body 1 NO 22mm XB4 025242 2 2 Replaces 050153 duplicate parts 1 12 Switch Body 22mm 1 NO 1 NC 24V ZB4 050527 3 3 Replaces 050198 originally supplied prior to 4 03 duplicate part numbers 1 13 Nut 1 2 141 Lock E20461 4 14 Conne...

Page 41: ... Sensor Mount Right 006317 1 Sensor Assembly Transfer Deck Control 053126 1 3 Sensor 240V 3A Photoelectric Receiver Transmitter 053125 1 4 Box 4x4x2 Plastic Enclosure 050179 1 5 Connector Flex Str 125 375 Cord 1 2 Hub E23492 4 6 Nut 1 2 141 Lock E20461 3 7 Connector Flex 90 125 375 Cord 1 2 Hub 050202 1 8 Bolt 1 4 20 x 3 4 Hex Head Full Thread F05005 1 2 1 2 3 3 4 5 6 7 5 5 8 9 10 10 11 11 12 13 1...

Page 42: ...2 Clamp 3 8 Cable 1 4 Mount 050201 2 13 Bolt 1 4 20 x 3 4 Hex Head Full Thread F05005 1 2 14 Nut 1 4 20 Self Locking Hex F05010 9 2 15 Bolt 3 8 16 x 2 Hex Head Grade 5 F05007 124 2 16 Washer 3 8 SAE Flat F05011 3 4 17 Nut 3 8 16 Hex Nylon Lock F05010 10 2 18 Clamp 1 4 Cable 13 32 Mount 024155 4 19 Washer 3 8 Split Lock F05011 4 6 20 Bolt 3 8 16 x 3 4 Hex Head F05007 27 4 21 Cap Sensor Mount 006315...

Page 43: ...1 1 1 Bracket Photo Sensor Receiver Mount 050079 1 2 Bracket Photo Sensor Transmitter Mount 050080 1 Sensor Assembly Transfer Deck Control 050200 1 1 3 Sensor Photo Receiver 050083 1 1 4 Sensor Photo Transmitter 050082 1 1 5 Box 4x4x2 Plastic Enclosure 050179 1 6 Connector Flex Str 125 375 Cord 1 2 Hub E23492 2 7 Nut 1 2 141 Lock E20461 3 1 2 3 4 5 6 7 9 10 8 11 12 13 14 15 16 17 19 18 17 18 19 11...

Page 44: ...olt 1 4 20 x 3 4 Hex Head Full Thread F05005 1 4 13 Nut 1 4 20 Self Locking Hex F05010 9 2 14 Bolt 3 8 16 x 2 Hex Head Grade 5 F05007 124 2 15 Washer 3 8 SAE Flat F05011 3 2 16 Nut 3 8 16 Hex Nylon Lock F05010 10 2 17 Clamp 1 4 Cable 13 32 Mount 024155 4 18 Washer 3 8 Split Lock F05011 4 4 19 Bolt 3 8 16 x 3 4 Hex Head F05007 27 4 1 Photo Sensor Receiver 050083 Transmitter 050082 discontinued by v...

Page 45: ...gram is shown below FIG 6 1 Transmitter Photo Photo Receiver Switch NC L1 LIFT L2 KICK 3 4 S2 KICK 3 4 S1 JOG On Delay 1 2 S1 DOWN Auto DN Jog POWER SUPPLY Reg 24VDC 1 5A 110 120VAC 2 4 3 5 Energize Up Brown Blue Blue Brown White Gray 16MTW Red 16MTW Red 16MTW Red DIN 1 DIN 2 DIN 1 DIN 2 16 3 SO White 16 3 SO Black 2 4 L N Black White Green S1 GND 16 3 Green 16 3 SO Black GND TD0045B ...

Page 46: ...24VDC 1 0A Switcher Photo Transmitter Receiver 053125 Sensor 240V 3A Photoelectric Receiver Transmitter S1 Lift 050199 Switch Head 22 mm 2 Man 1 Mom Toggle 050527 Base 1 NC 1 NO Contact ZB4 S2 Kick 050197 Switch Head 22mm Mom Flush Blue ZB4 025242 Switch Body 1NO 22mm ZB4 Transmitter Photo Photo Reciever Switch 24VDC NC 3 4 3 4 Kick DN Jog Lift Kick On Delay 1 2 Auto DN Jog POWER SUPPLY Reg 24VDC ...

Page 47: ...sions 2 2 I installation air installation 3 8 board stop adjustment 3 15 electrical installation 3 12 installation 3 1 setup 3 10 O operation control box 4 1 swing stop 4 3 R replacement parts 5 1 board stop 5 3 5 5 control box 5 11 kicker air cylinder 5 7 photo sensors 5 12 5 14 right left frame 5 8 swing stop 5 10 table 5 1 INDEX ...

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