Wood-mizer LT35 Safety, Setup, Operation & Maintenance Manual Download

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doc072619

Index

scale

blade height operation

4-14

inch height

4-14

quarter inch

4-15

service information

branch locations

1-3

customer & sawmill ID

1-4

general contact info

1-2

setup

portable sawmill

3-4

stationary sawmill

3-1

simple set

operation

troubleshooting

hydraulic problems

power feed problems

sawing problems

turning logs

up/down

operation

4-6

troubleshooting problems

6-2

water lube

operation

4-15

Summary of Contents for LT35

Page 1: ...awmill Safety Setup Operation Maintenance Manual LT35 rev A6 11 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 1773 ...

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Page 3: ... Replacing The Blade 3 7 3 4 Tensioning The Blade 3 8 3 5 Tracking The Blade 3 9 3 6 Starting The Engine 3 10 SECTION 4 SAWMILL OPERATION 4 1 4 1 Optional Hydraulic Log Loader Turner Control Operation 4 1 4 2 Loading Turning And Clamping Logs 4 3 4 3 Up Down Operation 4 6 4 4 Simple Set Operation 4 8 Initial Setup 4 8 Operation 4 9 4 5 Blade Guide Arm Operation 4 10 4 6 Power Feed Operation 4 11 4...

Page 4: ...aintenance chart 5 13 5 13 MAINTENANCE LOG 5 13 SECTION 6 TROUBLESHOOTING GUIDE 6 1 6 1 Sawing Problems 6 1 6 2 Electrical Problems 6 2 6 3 Power Feed Problems 6 3 6 6 6 4 Power Feed Variable Feed Rate Switch Test 6 6 6 5 Hydraulic Problems Optional Log Loader Turner 6 6 6 6 Simple Set Troubleshooting 6 9 Error Messages 6 9 Diagnostic Lights After Mid 2016 6 10 Diagnostic Lights Prior to Mid 2016 ...

Page 5: ...justment 7 18 Blade Guide Installation 7 21 Blade Guide Arm Alignment 7 22 Blade Guide Deflection 7 24 Blade Guide Vertical Tilt Alignment 7 24 Blade Guide Horizontal Tilt Adjustment 7 26 Blade Guide Flange Spacing 7 27 Side Support Alignment 7 28 Clamp Stop Stop Bolt Adjustment 7 30 Saw Head Tilt 7 31 Blade Height Scale Adjustment 7 33 SECTION 8 HYDRAULIC INFORMATION OPTIONAL LOADER TURNER 8 1 8 ...

Page 6: ...in new information The information and instructions given in this manual do not amend or extend the limited warranties for the equipment given at the time of purchase For general information regarding Wood Mizer and our Forest to Final Form products please refer to the All Products Catalog in your support package Wood Mizer is a registered trademark of Wood Mizer LLC 3H1170 Log Loading Ramp Pivot ...

Page 7: ...icle identification number and your customer number ready when you call Wood Mizer will accept these methods of payment Visa Mastercard or Discover COD Prepayment Net 15 with approved credit Be aware that shipping and handling charges may apply Handling charges are based on size and quantity of order In most cases items will ship on the day they are ordered Second Day and Next Day shipping are ava...

Page 8: ...a 396 County Road 36 Unit B Lindsay ON K9V 4R3 Phone 705 878 5255 or 877 357 3373 Fax 705 878 5355 Email ContactCanada woodmizer com Brazilian Headquarters European Headquarters Serving Brazil Wood Mizer do Brasil Rua Dom Pedro 1 No 205 Bairro Sao Jose Ivoti RS CEP 93 900 000 Tel 55 51 9894 6461 55 21 8030 3338 55 51 3563 4784 Email info woodmizer com br Serving Europe Africa West Asia Wood Mizer ...

Page 9: ...block 34 0 86m Max Throat Width guide to guide 26 0 66m Max Cant Width outer guide to stop block 22 1 2 0 57m Min Cut Height 1 25 4mm Max Cut Height 32 1 2 0 82m Maximum Throat Depth 10 1 2 0 26m Power Unit G25 D17 D24 Manufacturer Kohler Kohler Yanmar Fuel gas Diesel Diesel Horsepower Rating 23 5 15 4 23 87 Weight lbs 94 145 4 200 Cooling System air water water Noise Level dba 96 103 3000 rpm 78 ...

Page 10: ...ustomer No _____________________________ WOOD MIZER LLC 8180 W 10th St Indianapolis IN 46214 2400 U S A 317 271 1542 Or 800 553 0182 MFG BY FABRIQUÉ PAR VIN NIV DATE One or more patents may apply U S Patent 6 655 429 456D9271XSNDA1017 A1 01 04 15 2017 A1 01 Serial number Basic model Engine Revision number Minor revision level Full revision number VIN Plate LT35 G25 Company Identification Number We...

Page 11: ...gs bushings cable carriers and spark plugs All wear components are furnished as is without any warranty from Warrantor This limited warranty does not cover any defects caused by PRODUCT MODEL CLASS LENGTH OF WARRANTY EFFECTIVE DATE USA CANADA NON USA CANADA Portable Sawmills Resaws Edgers LT LX HR EG Two years One year Date of purchase Portable Sawmills with Chassis LT28 LT35 LT40 LT50 LT70 LX450 ...

Page 12: ...wever that Warrantor will not be responsible for labor travel time mileage removal installation and or incidental or consequential damages However any part in excess of 140 pounds must be returned by the Purchaser to the Warrantor s nearest authorized facility at the Purchaser s expense if return is requested by Warrantor Warrantor shall have a reasonable time within which to repair or replace the...

Page 13: ...ations as to the duration of implied warranties or to the exclusion or limitation of incidental or consequential damages therefore some of the limitations and exclusions detailed set forth above may not apply In the event that any one or more of the provisions of this warranty shall be or become invalid illegal or unenforceable in any respect the validity legality and enforceability of the remaini...

Page 14: ...rmation NOTE gives helpful information 2 2 Safety Instructions OWNER S RESPONSIBILITY The procedures listed in this manual may not include all ANSI OSHA or locally required safety procedures It is the owner operator s responsibility and not Wood Mizer Products to ensure all operators are properly trained and informed of all safety protocols Owner Operators are responsible for following all safety ...

Page 15: ...rules and regu lations regarding the ownership operation and towing of your Wood Mizer sawmill All Wood Mizer mill owners are encouraged to become thoroughly familiar with these appli cable laws and comply with them fully while using the mill WEAR SAFETY CLOTHING WARNING Secure all loose clothing and jewelry before operating the sawmill Failure to follow this may result in serious injury or death ...

Page 16: ... death WARNING Use ONLY water and Wood Mizer Lube Addi tive with the water lube accessory Never use flammable fuels or liquids such as diesel fuel If these types of liquids are necessary to clean the blade remove it and clean with a rag Failure to follow this couldresult in serious injury or death DISPOSE OF SAWING BY PRODUCTS PROPERLY IMPORTANT Always properly dispose of all sawing by products in...

Page 17: ...dig out areas for the outrigger legs to keep mill level Setting up the mill on an incline could cause it to tip over EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS LEAD SUL FURIC ACID per SDS Safety Data Sheet EYE CONTACT Sulfuric Acid and Lead Flush eyes immediately with large amounts of water for at least 15 minutes while lifting lids Seek immediate medical atten tion if eyes have been ...

Page 18: ...rfaces could cause the outriggers to fail If setting the sawmill up on concrete or other hard surface replace the adjustable outrigger legs with station ary legs Failure to follow this could result in serious injury or death WARNING Securely fasten the feet of a stationary sawmill to the floor before operating the sawmill Failure to follow this could result in seri ous injury or death CHECK SAWMIL...

Page 19: ... operation Avoid contact with any part of a hot engine The exhaust components of your engine are especially hot during and following operation Con tact with hot engine components can cause serious burns Therefore never touch or perform service functions on a hot engine Allow the engine to cool sufficiently before beginning any service function DANGER Always keep hands away from moving bandsaw blad...

Page 20: ...itted from the engine exhaust could ignite surrounding materials causing serious injury or death KEEP SAFETY LABELS IN GOOD CONDITION IMPORTANT Inspect all safety decals to ensure they are clean and readable Replace all damaged safety decals to prevent personal injury or damage to the equipment Contact your local distributor or call your Customer Service Representative to order more decals IMPORTA...

Page 21: ...is in the neutral position before turning the key switch to the on 1 or accessory 3 position This prevents accidental carriage movement which may cause serious injury or death GENERAL TRAILER SAFETY DANGER Make sure your hitch has adequate safety chain hookups Do not use eyebolts for safety chain hook up Safety chains should be hooked to bumper of vehicle so that each chain would pull the trailer ...

Page 22: ... emergency brake while the sawmill is not being towed Extended use of the elec tric brakes while the sawmill is stationary will drain the brake battery USE PROPER PROCEDURE WHEN CONDUCTING ELECTRICAL SAFETY CHECKS AND MAINTENANCE DANGER Make sure all electrical installation service and or mainte nance work is performed by a qualified electrician and is in accordance with applicable electrical code...

Page 23: ...d serious injury or death could result WARNING Remove the blade before performing any service to the engine or sawmill Failure to follow this could result in serious injury or death 2 3 Electrical Lockout Procedures RULES FOR USING LOCKOUT PROCEDURE The sawmill shall be locked out to protect against accidental or inadvertent operation when such operation could cause injury to personnel Do not atte...

Page 24: ...he workplace SAWMILL LOCKOUT PROCEDURE Lockout procedures per OSHA regulation 1910 147 appendix A GENERAL The following simple lockout procedure is provided to assist owner operators in develop ing their procedures so they meet the requirements of OSHA regulation 1910 147 When the energy isolating devices are not lockable tagout may be used provided the owner operator complies with the provisions ...

Page 25: ...red on a machine or equipment and that the machine or equipment must be shut down and locked out to per form the servicing or maintenance 2 The authorized employee shall refer to the company procedure to identify the type and magnitude of the energy that the machine or equipment utilizes shall understand the haz ards of the energy and shall know the methods to control the energy 3 If the machine o...

Page 26: ...ial items have been removed and that the machine or equipment compo nents are operationally intact 2 Check the work area to ensure that all personnel have been safely positioned or removed from the area 3 Verify that the controls are in neutral 4 Remove the lockout devices and re energize the machine or equipment NOTE The removal of some forms of blocking may require re enerva tion of the machine ...

Page 27: ...rd removal See Form 847 for stationary sawmill foot anchor locations See Form 359 for stationary sawmill with bed extension foot anchor locations NOTE Make sure the unit is level before securing It IS POSSIBLE to twist the mill frame by jacking one foot higher than the others WARNING Securely fasten the feet of a stationary sawmill to the floor before operating the sawmill Failure to do so may res...

Page 28: ...nders Stow until needed for transport 2 Start the engine to enable the battery operated accessories See Section 3 6 Use the up down switch on the control panel to raise the cutting head from the carriage rest pin See Figure 3 3 3 Remove the locking pin and swing the rest pin down below bed level FIG 3 2 FIG 3 3 qs 08 3H1135 3 Up Down Switch ...

Page 29: ...erating the controls without the engine running will result in power drainage from the battery 4 Use the carriage forward reverse switch left side of control box to move the cutting head toward the front hitch end of the mill 5 Raise the side supports to prevent a log from falling off the side of the mill when loaded FIG 3 4 LT35 02 Operation Position Transport Position ...

Page 30: ...death WARNING Always make sure the trailer is supporting the sawmill frame when operating a sawmill with adjustable outriggers Failure to do so may result in serious injury or death The adjustable outriggers are intended to support the saw frame with assistance from the trailer WARNING The adjustable outriggers supplied with portable sawmills are not intended for setup on concrete or other hard su...

Page 31: ...the outrigger channel notch to lock the outrigger in place WARNING Put front outrigger down before moving cutting head from the rest position Failure to do so may result in serious injury See Figure 3 6 If sawmill is equipped with optional Fine Adjust Outriggers FAO see the option manual for outrigger operation 3 Unhook the carriage safety chain located at the bottom of the vertical mast 4 Start t...

Page 32: ...justing the outriggers to raise or lower each end of the sawmill Adjust all outriggers evenly to avoid twisting the mill frame by jacking one outrigger higher than the others For FAO s fine tune the outrigger base height as necessary Move the cutting head to the opposite end of the mill from the outrigger Raise the entire outrigger to remove the sawmill weight from it and adjust the outrigger base...

Page 33: ...esult in serious injury 1 Open the two blade housing covers that cover the blade wheels 2 Turn the blade tension handle to release the blade tension until the wheel is pulled in and the blade is lying loose in the blade housing 3 Lift the blade out of the blade housing 4 Make sure the teeth are pointing the correct direction See Figure 3 8 The cutting teeth should be pointing toward sawdust chute ...

Page 34: ... with the indicator bolt head If not release the blade tension and turn the tensioner shaft counterclockwise to compress the rubber spring more clockwise to compress the rubber spring less See Figure 3 9 Use the scalloped disk to turn the tensioner shaft Tension the blade and recheck the alignment of the rubber spring washer with the indica tor bolt head Check the blade tension occasionally when a...

Page 35: ...e wheels WARNING Do not spin the blade wheels by hand Spinning the blade wheels by hand may result in serious injury 4 Disengage the blade Turn off the engine remove the key and check the position of the blade on the blade wheels See Figure 3 10 Position 1 1 4 wide blades so the gullet is 1 8 3 0 mm out from the edge of the blade wheel 1 32 75 mm See Figure 3 11 To adjust where the blade travels o...

Page 36: ...e in place and secured before operating or towing the sawmill Failure to do so may result in serious injury Be sure the blade housing and pulley covers are in place and secure IMPORTANT After aligning the blade on the wheels always dou ble check the blade guide spacing and location See Section SEC TION 7 for more information 3 6 Starting The Engine See the appropriate manual supplied with your spe...

Page 37: ...lure to do so will result in serious injury WARNING Always wear eye ear respiration and foot protection when operating the sawmill Failure to do so may result in serious injury WARNING Be sure the power feed switch if equipped is in the neu tral position before turning the key switch to the on 1 or accessory 3 position This prevents accidental carriage movement which may cause serious injury or de...

Page 38: ...tional dual function hydraulic control allows the operator to load and turn logs on the sawmill by operating the control levers Use the hydraulic control levers to get the mill ready to load a log DANGER Keep all persons out of the path of moving equipment and logs when operating sawmill or loading and turning logs Failure to do so will result in serious injury CAUTION Always make sure the engine ...

Page 39: ...d 2 Remove the two retaining pins holding the log loader in the towing position See Figure 4 2 3 If the sawmill is equipped with the optional hydraulic log turner remove the travel plate Lift the turner arm and pull the plate from underneath the turner arm elbow See Figure 4 3 FIG 4 2 FIG 4 3 Towing Position Operation Position 300133 Lock Pin Lift optional hydraulic turner arm and remove travel pl...

Page 40: ...rs These valves control hydraulic flow and are necessary to prevent the loading arm from collapsing during use 7 Place the retaining pins in the operation position holes 8 The front and rear toe boards should be below bed level Once a tapered log has been loaded the front or rear end of the log may be lifted to parallel the heart of the log to the path of the blade 4 2 Loading Turning And Clamping...

Page 41: ... the log clamp in the clamp bracket This will stop the log from rolling back off the side of the mill when you remove the winch cable Optional Hydraulic Log Loader 4 Roll the log onto the loader so that it is approximately centered with the sawmill bed The log turner will operate much easier if the log is centered on the sawmill bed DANGER Keep all persons out of the path of moving equipment and l...

Page 42: ...e side supports until it is turned the way you want it for the first cut 3 To turn the log more clamp the log against the side supports and lower the turner arm below the log 4 Raise the turner arm to get a new bite on the log 5 Disengage the clamp and continue turning the log 6 Repeat steps 3 through 5 until the log is turned as desired TO CLAMP LOGS 1 Position the log clamp in the bracket in the...

Page 43: ...ion TO LEVEL A TAPERED LOG Use the optional toe boards to raise either end of a tapered log if desired See the Toe Board Option Manual for operating instructions Start the engine as described in your engine option manual unless already started to operate optional hydraulic loader turner 4 3 Up Down Operation This section describes operation of the up down system with the basic controls See Sec tio...

Page 44: ... return to the neutral or off position when released If the switch remains engaged manually move the switch to the neutral or off position Repair the up down switch CAUTION Always make sure the up down switch moves to the neutral or off position when released to ensure that the saw head stops mov ing Failure to do so may result in machine damage CAUTION DO NOT try to force the carriage above the 2...

Page 45: ...re 1 5 The default value is 5 Lowering the Set Speed will assist in achieving the desired blade height setting in situations where the up down chain is too loose Use the Up and Down buttons to scroll to the desired Set Speed setting Press the Auto button to scroll to the Units menu or the Manual button to exit Units Simple Set can display units in inches default or millimeters Push the Up or Down ...

Page 46: ...he saw head will move up as normal when the up down switch is activated in the up position Two sets of values can be stored in the control Push the Auto button to toggle between Set1 and Set2 Use the Up and Down buttons to adjust the value in 1 16 or 1mm incre ments in Set1 or Set2 Bump the up down switch down to move the blade to the next increment Holding the switch up or down will bypass Simple...

Page 47: ...length of the log to see its maximum width The outer blade guide should be adjusted to clear the widest section of the log by less than 1 25 4 mm See Figure 4 7 Use the blade guide arm lever to adjust the outer blade guide as neces sary FIG 4 7 280003B Pull lever to move blade guide arm in Push lever to move blade guide arm out ...

Page 48: ...ection in which the carriage travels Use the forward reverse switch to move the carriage forward or backward The middle position as shown is the neutral position The power feed switch is designed to return to the neutral or off position when released from operating in the reverse posi tion If the switch remains engaged manually move the switch to the neutral or off posi tion Repair the switch See ...

Page 49: ...ined by a wood sliver but also will increase the life of the blade 3 Make sure that the blade does not catch on the end of the log Raise the carriage slightly to make sure the blade clears the log when returned 4 Return the carriage to the front of the mill by pushing the forward reverse switch down The power feed motor will bypass the carriage feed rate switch and the carriage will auto matically...

Page 50: ...s Make sure the flat on the log is placed flat against side supports if turned 90 degrees Make sure it is placed on bed rails if turned 180 degrees If the log was turned 90 degrees and you are using toe boards to compensate for taper in the log raise the front or rear toe board again on the second side of the log until the heart is parallel with the bed 10 Repeat the steps used to cut the first si...

Page 51: ... scale See Figure 4 9 The scales are attached to the frame and move up and down with the saw head The blade indicator used to read the inch and quarter scales remains stationary THE INCH SCALE The horizontal line on the blade height indicator shows how many inches the bottom of the blade is above the bed of the mill If you know the height of your blade at each cut you can determine the thickness o...

Page 52: ...icator Make a trim cut When you return the carriage for a second cut lower the carriage to the next mark on the scale This mark shows where the blade should be positioned to cut a certain thickness of lumber without having to measure on the inch scale Example You want to cut 1 25 mm 4 4 random width boards from a log Position the blade for the first cut Position the magnetic quarter scale so a 4 4...

Page 53: ...t helps to reduce heat buildup wavy cuts and blade noise This biodegradable and environmen tally friendly pre mix includes a water softener additive so it works with hard water WARNING Use ONLY water and Wood Mizer Lube Additive with the water lube accessory Never use flammable fuels or liquids such as diesel fuel If these types of liquids are necessary to clean the blade remove it and clean with ...

Page 54: ... the hydraulic control to raise the turner arm as high as it will go Lift the turner arm up and place the travel plate under the turner to secure the arm above the sawmill bed CAUTION Move the optional hydraulic turner to provide maximum ground clearance before towing Failure to do so may result in damage to the sawmill 3 If the sawmill is equipped with the optional hydraulic log loader remove the...

Page 55: ... saw head until it is seated firmly on the rest pin 8 Secure the rest pin in the vertical position with the locking pin See Figure 4 12 9 Continue lowering the head 3 4 19mm until it contacts the stop blocks on the mast rails CAUTION It is important that the lower stop bolts are properly adjusted to secure the carriage on the track rail Failure to properly adjust the stop bolts can cause saw head ...

Page 56: ...riage to the bracket at the bottom of the mast See Figure 4 14 13 Store the loading ramps on the bed rails Secure to the bed with the two retaining brack ets CAUTION Check to be sure the saw head safety chain is secured before towing the sawmill Failure to properly secure the saw head can result in severe machine damage Be sure the blade housing and pul ley covers are in place and secure Use the s...

Page 57: ...he very front outrigger For Fine Adjust Outriggers FAOs be sure to adjust the outrigger base height so that the grease fitting is just below the lowest outrigger hole before securing the FAO in position with the lock pin CAUTION Be sure the outrigger base is adjusted properly before securing the FAO in position with the lock pin Failure to do so will cause damage to the outrigger grease fitting CA...

Page 58: ...of common replacement parts if proper maintenance and operation procedures are followed Due to the many variables which exist during sawmill operation actual part life may vary significantly This informa tion is provided so that you may plan ahead in ordering replacement parts 5 2 Blade Guides WARNING Before performing service near moving parts such as blades pulleys motors belts and chains first ...

Page 59: ...RNING Always check to ensure the steel fingers inside the saw dust chute are in place before operating the sawmill The steel fingers have been designed to help prevent a broken blade or some other object from becoming a projectile and exiting the sawdust chute Fail ure to have these fingers in place may result in serious injury Remove all sawdust and debris from around the velocity fuse valves eve...

Page 60: ...l to maintain the integrity of the track rails and track rollers and to achieve long service life 2 Remove sawdust from the track roller housings and lubricate the felt track wiper every twenty five hours of operation Remove the track roller housing covers and brush any sawdust buildup from the hous ings Clean and lubricate the felt track wipers Unbolt the middle track cover remove from the sawmil...

Page 61: ...njury may result Clean the vertical mast rails every 50 hours of operation CAUTION Never use grease on the mast rails as it will collect saw dust 5 6 Miscellaneous WARNING Before performing service near moving parts such as blades pulleys motors belts and chains first turn the key switch to the OFF 0 position and remove the key If the key is turned on and moving parts activated serious injury may ...

Page 62: ...erforming service near moving parts such as blades pulleys motors belts and chains first turn the key switch to the OFF 0 position and remove the key If the key is turned on and moving parts activated serious injury may result Rotate the blade wheel belts and check them for wear Rotating the belts every 50 hours will provide longer belt life Replace belts as necessary Use only B57 belts supplied b...

Page 63: ... that will let you accurately measure the belt tension Adjust the drive belt tension 1 Loosen the drive belt jam and hex nuts Turn the jam nut counterclockwise as viewed from the top to tighten the belt See Figure 5 2 New Belt Installation New Sawmill Operation Subsequent Adjustment Engine Motor Deflection Inches mm Installation Force lbs kg Check After First Acceptable Force lbs kg Then Check Eve...

Page 64: ... pulley 1 Ensure the power is off 2 Loosen the adjustment bolt 3 Position the bracket so that the rod is close to but does not touch the drive belt with the clutch handle engaged This is approximately 1 8 1 16 3 1 5mm 4 Retighten the adjustment bolt 25 27 pound feet 34 37 newton meters 5 9 Hydraulic System WARNING Disconnect and lockout power before performing any ser vice to the electrical system...

Page 65: ...sult in reduced hydraulic cylinder speed To change fluid types replace one gallon of the current fluid with one gallon of the alternate fluid 2 Replace the hydraulic system cartridge filter every 500 hours of operation 3 Inspect the hydraulic pump motor brushes every 750 hours of operation Remove brush dust and replace the brushes if they worn to a length of 1 4 6mm or shorter CAUTION Do not opera...

Page 66: ...nd 3 4 1 9cm backward with a 5 lb 2 3 Kg deflection force WARNING Always secure the saw head with a 5 16 chain with at least 1900 lbs working load capacity before adjusting the up down chain The cutting head may fall causing severe injury or death See Figure 5 4 5 Adjust the up down belt as needed Remove the up down housing cover To tighten the belt loosen the motor mount bolts Pull the motor upwa...

Page 67: ...leys motors belts and chains first turn the key switch to the OFF 0 position and remove the key If the key is turned on and moving parts activated serious injury may result 1 Adjust the power feed chain as needed Measure the power feed chain tension with the saw head all the way toward the front of the mill Use the two lock nuts at the rear of the mill to tighten or loosen the power feed chain Adj...

Page 68: ...face shield when working near batteries Failure to do so will cause serious injury WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling WARNING Charge the battery in a well ventilated area Do not attempt to charge a frozen battery FIG 5 6 Battery Council Int...

Page 69: ... a grounded metal surface 7 Follow the instructions supplied with your specific battery charger EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS LEAD SUL FURIC ACID per SDS Safety Data Sheet EYE CONTACT Sulfuric Acid and Lead Flush eyes immediately with large amounts of water for at least 15 minutes while lifting lids Seek immediate medical atten tion if eyes have been exposed directly to a...

Page 70: ...ours Check blade guide roller wear See Section 5 2 8 hours Every blade change Remove excess sawdust from blade wheel housings and sawdust chute See Section 5 3 8 hours Every blade change Inspect fingers inside sawdust chute See Section 5 3 8 hours Every blade change Remove sawdust from upper track roller housings See Section 5 4 25 hours Clean and lubricate upper track wiper See Section 5 4 25 hou...

Page 71: ...Maintenance Maintenance chart Maintenance WMdoc072619 5 14 5 Inspect hydraulic pump Optional Loader Turner motor brushes See Section 5 9 750 hours ...

Page 72: ...Break Prematurely Poor sharpening techniques See Sharpener Manual Rubber belts on blade wheels worn to a point that blade con tacts metal pulley look for shiny spots on edge of wheels Change blade wheel belts B 57 Tension too tight Tension blade to recommended specifications Blade Does Not Track Right on Drive Wheel Cant adjustment is incorrect Readjust Flat worn belts Replace B 57 belts Blade Gui...

Page 73: ...in improperly adjusted Adjust up down chain Lumber Is Not Square Vertical side supports not square to bed Adjust side supports Blade not parallel to bed rails Adjust bed rails parallel to blade Sawdust or bark between cant and bed rails Remove particles Tooth set problems Resharpen and reset blade Sawdust Builds Up On Track Excessive oiling Do not oil track Track wipers worn Adjust wipers to firml...

Page 74: ...erload or bind occurred Correct problem Allow motor to cool before restarting Normal operation factors exceeded eg up down con trol jockeyed excessively Allow motor to cool before restarting Everything Works And Then Cuts Out Works Again Bad battery fuse or ground connection Check and tighten connections Nothing Works Electrically Dead battery Check for short circuit or turn OFF key Blown fuse Rep...

Page 75: ...onnections Under normal operation the IN light brightens and dims as the feed rate switch is turned up and down If the IN light is always on or always off the feed rated switch could be wired incor rectly If the IN light is erratic the feed rate switch is worn Under normal operation the OUT light brightens and dims same as the IN light as the feed rate switch is turned up and down If the OUT light...

Page 76: ... OL light should never be on If the OL light is on there is an overload condition This could be a mechanical bind Remove the belt from the power feed motor If the OL light is still on Remove the gate G wire from the MOSFET module and apply 12 volts to the gate terminal of the MOSFET this is the small spade terminal If the saw head tries to go down the track replace the control module Part No 02439...

Page 77: ...ING Disconnect and lockout power before performing any ser vice to the electrical system For battery powered equipment discon nect the negative battery terminal cable For AC powered equipment follow the lockout procedure provided in the safety section See Sec tion 2 3 Failure to do so may result in injury and or electrical system damage 6 5 Hydraulic Problems Optional Log Loader Turner WARNING Dis...

Page 78: ...battery amperage capability such as low battery charge low alternator ouput defective voltage regulator bad battery cell battery age deterioration etc Replace or recharge as necessary Poor cable connection Check cable connection and make sure that battery terminals are in good condition not corroded Defective solenoid may be indicated by solenoid clicking See Monarch manual for troubleshoot ing so...

Page 79: ...d or broken caus ing the handle to not return to the neutral posi tion Replace handle spring Contact spring is dislo cated and lying across contacts Replace contact spring Fluid Leaks From Around Cylinder Piston Ram Worn seals Replace seals in cylinder Check piston ram for abrasive weld that may be causing pre mature seal failure Fluid Leak Around Pump Box Loose seal or fitting Wipe pump off compl...

Page 80: ...weather conditions Univis HVI 13 Pump runs but makes growling sound and hydraulic functions are slow jerky or don t work at all Low fluid level Check fluid level and add fluid as neces sary Check for leaks in the system at the control box fittings hoses and cylinders One of the log loader cyl inders does not move when lowering the loader causing the foot of other to raise completely before loader ...

Page 81: ...vated in the down direction and green when the up down drum switch is activated in the up direction The LEDs will turn off when the drum switch is released The H bridge D8 LED will be lit blue to indicate the 5 Volt DC output to the control board In auto mode the control box LED and the H bridge D2 D3 D4 LEDs will illuminate green in the up direction as in manual mode When the drum switch is bumpe...

Page 82: ...en illuminate and brighten In manual mode both control box LEDs will illuminate red when the up down switch is activated in the down direction and green when the up down switch is activated in the up direction Both LEDs will turn off when the up down switch is released In auto mode both control box LEDs operate the same green in the up direction as in manual mode When the up down switch is bumped ...

Page 83: ... Press the Auto button several times until Gear 0 xxxx appears 4 Use the Up Down arrow buttons to set the value of the Gear Setting as shown in the table below See Table 6 1 5 Press the Auto button to display InvGear xx FIG 6 6 Models Revision Gear Setting InvGear Setting LT40 Default All 0 0938 Default No Default LT35 LT35HD Any revision upgraded with Up Down Kit 074029 0 1170 Yes LT35 LT35HD A1 ...

Page 84: ...settings appear Use the Up Down arrow buttons to set the settings to the required values IMPORTANT The PID settings are factory set and they should not be changed If necessary set the PID settings to the following values PGain 1 0 DGain 0 0 and IGain 0 0 4 Press the Manual button to return to the main menu Simple Set Troubleshooting LT35 Follow the instructions below to solve the possible power fe...

Page 85: ...the lights on the h bridge the red light when in the down position and the green light when in the up position If there are no lights replace the control module If the lights are good Replace the h bridge Setworks inaccuracy issues If the saw head comes up short of the drop verify that there are no binds on the mast If it is good replace the encoder and cable If the saw head goes long past the dro...

Page 86: ...e wheel 2 Install a clean blade and apply the appropriate tension See Section 3 4 3 Adjust the idle side cant control to track the blade See Section 3 5 4 Close the blade housing cover and make sure all persons are clear of the saw head 5 Start the engine 6 Engage the blade rotating the blade until the blade positions itself on the wheels WARNING Do not spin the blade wheels by hand Spinning the b...

Page 87: ...near the outer blade guide assembly This mea surement should be 1 16 1 5 mm higher than the inner measurement or 14 13 16 376 5 mm See Figure 7 2 To adjust the saw head tilt use the horizontal adjustment nuts To raise the outside of the saw head tighten the two adjustment nuts Recheck the measurement FIG 7 1 A A 1 16 SM0257 ...

Page 88: ...s 1 16 1 5mm higher than the inside Blade Guide Arm Alignment The blade guide arm moves the outer blade guide in and out If the arm becomes loose the blade guide will not deflect the blade properly causing inaccurate cuts A loose blade guide arm can also cause blade vibration FIG 7 2 280010 DETAIL OF LOWER ROLLER ASSEMBLY Adjust nuts in to raise saw head Adjust nuts out to lower saw head ...

Page 89: ...e blade guide arm in all the way toward the other blade guide 3 Use the outside top and bottom screws to adjust the arm up until the slide pad touches the saw head brace tube Tighten the jam nuts NOTE When adjusting the blade guide arm screws be careful not to tighten the screws too much or put the arm in a bind Operate the blade guide arm to ensure the arm moves easily in and out FIG 7 3 280011 A...

Page 90: ...osen the jam nuts on the front outside screw and the rear inside screw Turn the screws clockwise until they touch the arm back off 1 4 turn and tighten the jam nuts 6 To move the blade guide end of the arm toward the rear of the sawmill loosen jam nuts on the front outside screw and the rear inside screw Turn the screws counterclockwise one full turn and tighten the jam nuts Loosen the jam nuts on...

Page 91: ...itioned above the bed rail Mea sure the distance from the bed rail to the bottom edge of the tool 5 If the measurement from the tool to the bed rail is not equal within 1 32 75 mm adjust the vertical tilt of the outer blade guide roller 6 Loosen one set screw at the side of the blade guide assembly See Figure 7 6 Loosen the jam nuts on the top and bottom vertical tilt adjustment screws To tilt the...

Page 92: ... the blade guide alignment tool from the blade and adjust the blade guide arm halfway in 9 Remove the clip from the blade guide alignment tool Place the tool against the face of the outer blade guide roller See Figure 7 7 10 Measure between the back edge of the blade and the tool at the end closest to the inner blade guide B 11 Measure between the back edge of the blade and the other end of the to...

Page 93: ...600 Blade Guide Flange Spacing Each blade guide must be adjusted so the roller flange is the correct distance from the back edge of the blade If the flange is too close to or too far from the blade the sawmill will not cut accurately HINT When adjusting blade guide spacing loosen the top set screw and one side set screw only This will ensure horizontal and vertical tilt adjustments are maintained ...

Page 94: ... 2 Measure the distance between the flange on the inner blade guide roller to the back edge of the blade This distance should measure 1 16 1 5 mm Adjust the roller back or for ward if necessary Side Support Alignment Logs and boards are clamped against the side supports when sawing The sides supports must be square to the bed to ensure square lumber 1 Swing a side support down and measure between ...

Page 95: ...ontal check for the remaining side supports Adjust as necessary 3 Place square alignment tubes Part No S12831 2 required across the bed rails Swing a side support up so that it is vertical 4 Pull back at the top of the support to eliminate slack as if a log were being clamped against it 5 Place a square against the face of the side support The side support should be square or slightly tilted forwa...

Page 96: ... carriage so the blade is positioned directly above one of the bed rails Mea sure from the bottom edge on a down set tooth of the blade to the top of the bed rail near the inner blade guide assembly 2 View the blade height scale with eyes level with the indicator The scale should indicate the actual distance from the blade to the bed rail Adjust the indicator if necessary Loosen the indicator brac...

Page 97: ... firm level ground If your sawmill is stationary with no trailer axle shim the feet so the weight of the sawmill is evenly supported If your sawmill has a trailer axle and adjustable outriggers adjust the outriggers as fol lows LT35 Adjust the two outriggers on the main frame tube down just enough to lift weight from the trailer tire All Portable Sawmills Adjust the two outer outriggers down just ...

Page 98: ...outer blade guide arm in or out until the outer blade guide is approximately 24 from the inner blade guide 5 Install a new blade and apply the appropriate tension See Section 3 4 6 Close the blade housing cover and make sure all persons are clear of the saw head 7 Start the engine 8 Engage the blade rotating the blade until the blade positions itself on the wheels WARNING Do not spin the blade whe...

Page 99: ...the top surface of the bed rail 3 Move the saw carriage so the rear of the tool is positioned over the bed rail Again mea sure from the bottom of the tool to the bed rail 4 If the two measurements differ by more than 1 16 1 5 mm adjust the vertical tilt of the drive side blade wheel See Figure 7 13 Use the vertical adjustment screws to adjust the drive side blade wheel To tilt the wheel down loose...

Page 100: ...e tool to the bed rail at both ends of the tool If the measurements at the front and rear ends of the tool differ by more than 1 16 1 5 mm adjust the vertical tilt of the idle side blade wheel See Figure 7 14 Use the vertical adjustment screws to adjust the idle side blade wheel To tilt the wheel up loosen the bottom adjustment screw one quarter turn Loosen the jam nut on the top adjustment screw ...

Page 101: ...l tilt of the idle side blade wheel with the blade guide alignment tool Readjust the blade wheel as necessary until the front and rear of the tool are the same distance from the bed rail within 1 16 1 5 mm 9 Check the position of the blade on the idle side blade wheel FIG 7 14 Adjust vertical adjustment screws up to tilt idle side blade wheel down Adjust screws down to tilt wheel up 280012 ...

Page 102: ...on the wheel turn the cant control counterclockwise If it is too far back on the wheel turn the cant control clockwise 10 Check the position of the blade on the drive side blade wheel The blade should be posi tioned on the wheel as described for the idle side blade wheel Adjust the drive side blade wheel if necessary See Figure 7 17 Use the horizontal adjustment screws to adjust the drive side bla...

Page 103: ... on the right adjustment screw and tighten the screw Tighten the left and right jam nuts Bed Rail Adjustment 1 Install the log clamp at its lowest setting in a hole where the clamp is positioned 10 254mm from the clamp stop fourth hole from stop Move the saw head until the blade is centered over the clamp Raise the saw head until the blade measures 14 1 2 360 FIG 7 17 150210 15 Adjust horizontal a...

Page 104: ...of the blade to the clamp See Figure 7 18 2 Adjust the front pivot rail 90 to the main bed tube 3 Move the saw head to center the blade over the front pivot bed rail 4 Measure the distance from the top of the pivot rail to the bottom of the blade Make this measurement at each end of the pivot rail 5 The two measurements should be 15 375 mm FIG 7 18 ...

Page 105: ...t main bed rail 7 Measure the distance between the bottom of the blade and the bed rail at each end of the bed rail The bed rail should measure 15 375 mm from the blade at each end of the rail See Figure 7 20 Loosen the bed rail clamping bolts and turn the adjustment bolts to move the bed rails to the blade if necessary Retighten the clamping bolts and adjustment bolt jam nuts FIG 7 19 FIG 7 20 SM...

Page 106: ...head It is referred to as the outer assembly and is adjustable for various widths of materials to be pro cessed NOTE Before installing the blade guide assemblies remove the blade guide adjusting screws and apply a lubricating oil such as 10W30 or Dexron III to each screw This will prevent the screws and threaded holes from corroding and make screw adjustments easier 1 Install the outer blade guide...

Page 107: ...lso cause blade vibration 1 Adjust the blade guide arm out to 1 2 13 mm from fully open See Figure 7 22 Use the inside top and bottom screws to adjust the arm up until the slide pad touches the saw head brace tube Tighten the jam nuts FIG 7 21 FIG 7 22 Tilt Adjustment Screws 4 3H0802 15 Blade Guide Shaft Centered In Block Top Vertical Adjustment Jam Nut Bottom Vertical Adjustment Jam Nut Roller Fl...

Page 108: ...e side screws on the blade guide arm housing so the arm is measures the same distance from the blade at both ends of the arm 5 To move the blade guide end of the arm toward the front of the sawmill loosen jam nuts on the front inside screw and the rear outside screw Turn the screws counterclockwise one full turn and tighten the jam nuts Loosen the jam nuts on the front outside screw and the rear i...

Page 109: ...OTE Be sure that the blade guide deflector rod clears the blade on both guide assemblies The rod on the outer guide assembly should be checked with the arm all the way in and all the way out Blade Guide Vertical Tilt Alignment The blade guides should be adjusted properly in the vertical plane If the blade guides are tilted vertically the blade will try to travel in the tilted direction A Blade Gui...

Page 110: ...f the blade guide assembly See Figure 7 26 Loosen the jam nuts on the top and bottom vertical tilt adjustment screws To tilt the roller up loosen the bottom screw and tighten top screw To tilt the roller down loosen the top screw and tighten the bottom screw Tighten the jam nuts and recheck the tilt of the blade 7 Move the blade guide alignment tool close to the inner blade guide roller assembly a...

Page 111: ... 2 Remove the clip from the blade guide alignment tool Place the tool against the face of the outer blade guide roller See Figure 7 27 3 Measure between the back edge of the blade and the tool at the end closest to the inner blade guide B 4 Measure between the back edge of the blade and the other end of the tool A The roller should be tilted slightly to the left A 1 8 3 mm less than B 1 8 3 mm See...

Page 112: ...00 Blade Guide Flange Spacing Each blade guide must be adjusted so the roller flange is the correct distance from the back edge of the blade If the flange is too close to or too far from the blade the sawmill will not cut accurately HINT When adjusting blade guide spacing loosen the top set screw and one side set screw only This will ensure horizontal and vertical tilt adjustments are maintained w...

Page 113: ...s 2 Measure the distance between the flange on the inner blade guide roller to the back edge of the blade This distance should measure 1 16 1 5 mm Adjust the roller back or for ward if necessary Side Support Alignment Logs and boards are clamped against the side supports when sawing The sides supports must be square to the bed to ensure square lumber 1 Swing a side support down and measure between...

Page 114: ...ontal check for the remaining side supports Adjust as necessary 3 Place square alignment tubes Part No S12831 2 required across the bed rails Swing a side support up so that it is vertical 4 Pull back at the top of the support to eliminate slack as if a log were being clamped against it 5 Place a square against the face of the side support The side support should be square or slightly tilted forwa...

Page 115: ...e remaining side supports and adjust as necessary Clamp Stop Stop Bolt Adjustment 1 Once the side supports are aligned pivot them down to their horizontal position 2 Tie a string to the stop block at the first bed rail Stretch the string toward the rear of the frame and tie to the stop block at the last bed rail FIG 7 31 SM0272 1 Place square against side support Loosen mounting bolt Alignment Tub...

Page 116: ...jam nut and adjust the bolt on the middle rear bed rail until it touches the string Saw Head Tilt As the blade enters a wide log or cant the outside of the saw head will drop down slightly To compensate for the drop the saw head is adjusted 1 16 1 5 mm higher at the out side FIG 7 32 SM0191B String across side supports Adjust clamp stop to string Adjust stop bolt against string ...

Page 117: ...ll open The saw head should still be adjusted so the blade is 14 3 4 375 mm above the bed rails See Figure 7 33 2 Measure from the blade to the bed rail near the outer blade guide assembly See Figure 7 34 To adjust the saw head tilt use the horizontal adjustment nuts To raise the outside of the saw head tighten the two adjustment nuts Recheck the measurement FIG 7 33 A A 1 16 SM0257 ...

Page 118: ...o the blade is positioned directly above one of the bed rails Mea sure from the bottom edge on a down set tooth of the blade to the top of the bed rail near the inner blade guide assembly 2 View the blade height scale with eyes level with the indicator The scale should indicate the actual distance from the blade to the bed rail Adjust the indicator if necessary See Figure 7 35 Loosen the indicator...

Page 119: ...72619 7 34 7 Retighten the bracket mounting bolts For example if the measurement from the down set tooth of the blade to the bed rail was 14 3 4 375 mm make sure the indicator reads 14 3 4 375 mm on the scale FIG 7 35 15 16 17 18 14 3H1071 Blade Height Indicator Inch Scale ...

Page 120: ... 8 1 WMdoc072619 Hydraulic Information Optional Loader Turner SECTION 8 HYDRAULIC INFORMATION OPTIONAL LOADER TURNER 8 1 Hydraulic Schematic OPTIONAL HYDRAULIC LOG LOADER TURNER P1 V1 V2 V3 C1 C2 H3 H4 H1 M1 300156 H1 H5 H7 H8 H6 C3 C4 V4 V5 TURNER SIDE SUPPORT LOADER ...

Page 121: ...izer Part Description C1 C2 P12847 Hyd Cylinder 3 Bore X 8 Stroke C3 P12846 Hyd Cylinder 2 1 2 Bore X 8 Stroke 300157 M1 P1 V2 V3 C1 C2 C3 C4 V5 V4 V1 H7 Plain H5 Plain H8 Pink H6 Orange Turner Side Supports T Fitting H3 Blue H2 Yellow H2 Yellow H1 Green H1 Green H4 Red Log Loading Hydraulic Cylinder Left Side Log Loading Hydraulic Cylinder Right Side Velocity Fuse Valve Velocity Fuse Valve Hydrau...

Page 122: ...V1 Valve 4 Way Hydraulic V2 V3 015750 Valve Hydraulic 5GPM Velocity Fuse V4 V5 A09207 Sequence Valve ID Color Code LENGTH A Application Wood Mizer Part No H1 Green 62 1 4 LOADING ARM BRANCH TOP 018020 H2 Yellow 64 1 4 LOADING ARM BRANCH BASE 018021 H3 Blue 148 1 4 Loading Arm Top H4 Red 158 1 4 Loading Arm Bottom H5 Plain 27 1 4 Log Turner Base P12535 H6 Orange 18 1 4 Log Turner Top 015704 H7 Plai...

Page 123: ... 5 H1 2M Starter Solenoid 110 Starter Solenoid 2M 106 1A 1B 12V GND 1 2 3 4 5 6 U1 SimpleSet Bridge 7 TL 8 TR 11 GND 2 BR 1 BL 5 5V 10 GND 3 PWMA 4 5V 9 PWMB 12 DN 6 UP U2 SimpleSet Controller U3 SimpleSet Encoder 1 2 3 4 7M Hyd Motor Solenoid 104 7M 1 2 103 S5 Hyd Valve Switch KS1 Key Switch BAT IGN ST ACC 0 1 2 3 1 AWG BLK 6 AWG RED 22 AWG BRN 22 AWG BLU 22 AWG BLK 22 AWG WHT 20 AWG YEL 20 AWG B...

Page 124: ...NSE RED 12V BROWN POT VIOLET POT RED POT W U5 Controller Power Feed Debarker Option Only 3 4 2 1 5 6 S4 Legend M4 Fwd Rev Motor R1 Potentiometer W U4 Mosfet Module D MOT S GND G BAT AUX 10A CB1 1 2 3 4 5 6 S1 P F Drum Switch BAT AUX 50A CB3 D2 C1 Capicitor 4000uF BAT AUX 60A CB5 M5 Debarker Motor M6 Debarker In Out Motor 4 3 5 1 6 2 S4 Debarker In Out Switch 5M 214 S3 Debarker On Off 16 AWG GRN 10...

Page 125: ...essor Assembly 92 Power Feed F1 MEG225 Littelfuse 053339 MEGA Fuse 225A F2 MEG150 Littelfuse 052370 150 MEGA Fuse 150A F3 LTFS 0287005 L Littelfuse 024150 5 Fuse 5A ATO Blade Tan G1 24M7 wet East Penn Manufacturing Deka P12315 Battery 12V 24M7 H1 N430 0200 8111 801 416 015401 Sendec 015401 Meter Hour KS1 1218 W BOOT P04350 Switch Key M1 4085 018 Iskra 038683 Motor Hydraulic Pump M3 4085 018 Curren...

Page 126: ...Electrical Information Engine Harness Wiring D24 9 9 4 35doc072619 Electrical Information 9 3 Engine Harness Wiring D24 3H1220 1 ...

Page 127: ...Electrical Information Engine Harness Wiring D24 Electrical Information 35doc072619 9 5 9 3H1220 2 ...

Page 128: ...Electrical Information Engine Harness Wiring D24 9 9 6 35doc072619 Electrical Information 3H1220 3 ...

Page 129: ...Electrical Information Engine Harness Wiring D24 Electrical Information 35doc072619 9 7 9 3H1220 4 ...

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Page 132: ...MEG225 Littelfuse 053339 MEGA Fuse 225A F2 MEG150 Littelfuse 052370 150 MEGA Fuse 150A F3 024150 5 Fuse 5A ATO Blade Tan G1 24M7 wet East Penn Manufacturing Deka P12315 Battery 12V 24M7 H1 N430 0200 8111 801 416 015401 Sendec 015401 Meter Hour KS1 1218 W BOOT P04350 Switch Key L1 073555 Lamp Assembly 180 Degree Amber Strobe M1 4085 018 Iskra 038683 Motor Hydraulic Pump M3 4085 018 Current Applicat...

Page 133: ...omponent list 8 2 fluid level 5 7 hose list 8 3 layout diagram 8 2 schematic 8 1 troubleshooting problems 6 7 L leveling logs 4 6 loading logs 4 3 M maintenance blade guide 5 1 blade wheel belts 5 5 carriage track wipers 5 2 drive belt 5 5 hydraulic system 5 7 mast rails 5 4 miscellaneous 5 4 part wear life 5 1 power feed 5 10 sawdust removal 5 2 up down 5 9 O operation edging 4 13 sawing 4 12 tro...

Page 134: ...stomer sawmill ID 1 4 general contact info 1 2 setup portable sawmill 3 4 stationary sawmill 3 1 simple set operation 4 8 T troubleshooting 6 1 electrical problems 6 2 hydraulic problems 6 6 power feed problems 6 3 sawing problems 6 1 turning logs 4 4 U up down operation 4 6 troubleshooting problems 6 2 W water lube operation 4 15 ...

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Wood-mizer LT35, Safety, Setup, Operation & Maintenance Manual

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