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Wolf R1, Installation And Operating Instructions Manual, Page: 5 / 36

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Wolf R1 Installation And Operating Instructions Manual Download Page 5

5

3061809_1210

Installation / Electrical work

Join the power supply cable to the plug supplied. Insert the plug 

into  the  marked-up  location  in  the  plug-in  connector  strip,  and 

secure the cable with its strain relief. Route the cable through the 

boiler back cutout.

Power supply connection

Electrical work

Mains

 230

 V

LP

 =

 Primary

 pump

A1

 =

 Programmable

 output

KKP

 =

  Boiler

 circuit

 p

ump

eBUS

E1

 =

 Programmable

 input

SF

 =

 Cylinder

 sensor

AF

 =

 Outside

 temp.

 sensor

 

When installing this control unit ensure that sensor capillaries are 

neither kinked nor twisted.

Never  route  on-site  sensor  and  remote  control  leads  /  cables 

together with mains power cables.

Implement  the  electrical  wiring  in  accordance  with  the  wiring 

diagram.

Open the rear control unit cover after releasing both screws. 

Burner supply cable

Guide it through the aperture in the control unit bracket (l.h. / r.h.), 

subject to the side to which the boiler door opens.

Boiler sensor

Insert into any opening of the boiler sensor well.

High limit safety cut-out

Insert  sensor  capillaries  into  any  opening  in  the  boiler  sensor 

well.

Earth terminal

Insert into the control unit panel.

Thermometer for boiler water temperature display

Insert into any opening of the boiler sensor well.

Installation

Burner supply cable

Boiler sensor

High limit safety 

cut-out

Earth terminal

Thermometer

Insert all plugs that are not used into the plug-in strip. Observe 

the colour coding.

Info

Summary of Contents for R1

Page 1: ...061809_1210 Subject to modifications GB Installation and operating instructions Control unit R1 WolfGmbH Postfach1380 D 84048Mainburg Tel 49 8751 74 0 Fax 49 8751 741600 Internet www wolf heiztechnik de ...

Page 2: ...ing 7 Control unit Function Operation 8 10 Displaying Modifying control parameters 11 Contractor level parameters 12 28 Setting the eBUS address 29 Parameter setup report 30 High limit safety cut out changeover 31 Sensor resistances 32 Wiring diagram boiler control unit R1 33 Specification 34 Fault messages 35 ...

Page 3: ...mply exactly to prevent injury and material losses Danger through live electrical components NB Switch OFF the ON OFF switch before removing the casing Never touch electrical components or contacts when the ON OFF switch is in the ON position This brings a risk of electrocution which may result in injury or death The main supply terminals are live even when the ON OFF switch is in the OFF position...

Page 4: ... 95 EC Low Voltage Directive 2004 108 EC EMC Guideline DIN EN Standards EN 60335 1 EN 60730 2 9 EN 14597 DIN 3440 EN 50165 EN 55014 1 Regarding the installation observe the following regulations rules and directives The installation and commissioning of the heating system Local EMC regulations DIN VDE 0100 Regulations regarding the installation of high voltage systems up to 1000 V DIN VDE 105 Oper...

Page 5: ... together with mains power cables Implement the electrical wiring in accordance with the wiring diagram Open the rear control unit cover after releasing both screws Burner supply cable Guide it through the aperture in the control unit bracket l h r h subject to the side to which the boiler door opens Boiler sensor Insert into any opening of the boiler sensor well High limit safety cut out Insert s...

Page 6: ...nector strip and secure the lead with its strain relief E1 programmable input Join the cable of input E1 with the plug supplied Insert the plug into the marked up location in the plug in connector strip and secure the cable with its strain relief Route the cable through the boiler back cutout eBUS accessories Remotecontrol radioclockmodule radioclockmodulewithoutside temperature sensor receiver fo...

Page 7: ...changes via the Wolf control accessories or via a PC laptop with Wolf control software All factory settings are stored in a non volatile memory During commissioning the control unit automatically recognises any connected cylinder and or outside temperature sensor The outside temperature sensor is logged off by disconnection and by switching the supply voltage OFF and ON again The system will not b...

Page 8: ...s after the system has started 2 For resetting the oil combustion unit only in conjunction with the relevant Wolf components In case of a burner fault the oil combustion unit is reset via a reset relay by pressing the reset key Note Reset gas fired boilers in case of a burner fault directly at the gas combustion unit i e through an opening in the silencer hood ON OFF switch The boiler control unit...

Page 9: ...ng The adjustment at the heating water temperature controller is ineffective when the system is used in conjunction with a digital room temperature controller or a weather compensated controller exception emissions test mode The heating water temperature is calculated from the controller setting Emissions test mode The emissions test mode is enabled by rotating the heating water temperature select...

Page 10: ...ing up The burner will be switched OFF for approx two minutes if it is operating when the anti seizing pump protection is enabled Anti seizing pump protection Thermometer to display the current heating water temperature Fine wire fuse M 6 3 A to protect the control PCB eBUS connection for data transfer between the control unit and the PC laptop with the software set for boiler control units access...

Page 11: ...K 15 K HG06 Pump operating mode 0 1 2 0 HG07 Boiler circuit pump run on time 0 to 30 min 3 min HG08 Maximum limit boiler circuit TV max 40 to 90 C 75 C HG09 Burner cycle block 1 to 30 min 4 min HG13 Programmable input E1 1 to 11 1 HG14 Programmable output A1 0 to 14 0 HG15 Cylinder hysteresis 1 to 30 K 5 K HG19 Cylinder primary pump run on time 0 to 10 min 3 min HG20 Max cylinder heating time 0 to...

Page 12: ...reached its set temperature The cylinder primary pump runs on for the maximum period selected under parameter HG19 cylinder primary pump run on time The heating circuit pump continues to operate in parallel DHW mode 1 The cylinder primary pump starts if the boiler water temperature is 5 C warmer than the cylinder temperature The cylinder is fully heated up when the cylinder has reached the selecte...

Page 13: ... minutes The burner switching differential regulates the burner temperature within a set range by switching the burner ON and OFF The higher the ON OFF temperature differential the higher the boiler water temperature fluctuation around the set value resulting in longer burner runtimes and vice versa Longer burner runtimes protect the environment and extend the service life of wearing parts Burner ...

Page 14: ...eter HG13 to 7 Pump operating mode 1 Pump operating mode 0 Heating circuit pump for heating systems without cascade control and without low loss header The heating circuit pump runs constantly when there is a heat demand The heating circuit pump will be switched OFF during DHW heating if DHW priority has been selected Pump operating mode Parameter HG06 HG06 0 Factory setting 0 Setting range 0 1 In...

Page 15: ... accordance with parameter HG07 Soft starting At TKIst TKmin 38 C buffer primary pump and cylinder primary pump OFF MKP continues to run with soft starting Note Increase the pump run on time from 3 min to 15 min Set the parameter HG13 to 7 ZUP Feed pump SPLP Cylinder primary pump PLP Buffer primary pump SF Cylinder sensor SAF Header sensor MK1 Mixer circuit MKP Mixer circuit pump MKP MK1 Wood boil...

Page 16: ...ividual setting ______ Maximum limit Boiler circuit TV max Parameter HG08 HG08 75 Factory setting 75 C Setting range 30 to 90 C Subject to there being no heat demand from the heating circuits the boiler circuit pump will run on in accordance with the set time to prevent a boiler safety shutdown at high temperatures Individual setting ______ Run on time Boiler circuit pump Parameter HG07 HG07 3 Fac...

Page 17: ...er Function monitoring of the flue gas damper ventilation air damper with floating contact Closed contact Condition for burner enable in central heating DHW cascade and emissions test mode Important A1 HG 14 7 must be programmed for flue gas damper ventilation air damper function 6 DHW circulation push button on site After activating this button the DHW circulation pump is operated for 5 minutes in...

Page 18: ...s been programmed 9 N A 10 External burner demand input E1 closed e g air heater swimming pool demand second cylinder heating via thermostat The set boiler water temperature is set to the maximum boiler water temperature minus 5 K limited by the maximum flow temperature Heating circuit and cylinder primary pump in standard mode Important In any case output A1 must be programmed to setting 14 11 Re...

Page 19: ...he output A1 is controlled by control accessories BM in cycles of 2 minutes ON and 8 minutes OFF if DHW circulation has been enabled Output A1 cycles constantly when no accessory controller is installed 4 Alarm output Output A1 is controlled after a fault and expiry of 4 minutes 5 Flame detector Output A1 is controlled after a flame has been recognised 6 N A 7 Flue gas damper ventilation air dampe...

Page 20: ...dual setting ______ No Explanation 12 Bypass pump for return temperature raising Output A1 is controlled if the return temperature is lower than the selected return temperature raising value parameter HG32 Important Input E1 must in any case be programmed to setting 11 or if an external burner block input E1 HG13 8 has been programmed 13 DHW circulation pump Output A1 is controlled for 5 minutes a...

Page 21: ...tantly switched OFF if the boiler was undersized the cylinder was scaled up or if DHW was constantly drawn off during DHW priority mode The accommodation cools down severely An option enables a max cylinder heating time to be specified to limit this effect The control unit reverts to heating mode when the set cylinder heating time has expired and cycles in the selected rhythm between heating and c...

Page 22: ...is prevents an overheating of the boiler Maximum boiler water temperature TK max Parameter HG22 HG22 80 Factory setting 80 C Setting range 50 to 90 C Individual setting _______ The control unit is equipped with an electronic boiler thermostat with an adjustable minimum switch ON temperature The burner is switched ON subject to the cycle block if this temperature is not achieved when heat is demand...

Page 23: ...ylinder temperature sensor Cylinder heating will be implemented as standard for as long as the external thermostat demands no heat contact open The boiler circuit and cylinder primary pump are activated when the external thermostat demands heat contact closed The burner heats the boiler at maximum output to TK max Contactor control provided on site must ensure that an external pump transfers the h...

Page 24: ... Parameter HG33 HG33 10 Factory setting 10 min Setting range 1 to 30 min Individual setting _______ Ensure the return temperature is raised in heating systems with a water content greater than 20 l kW output For boilers with a pressure jet oil burner or atmospheric gas burner the minimum return temperature is 30 C for boilers with pressure jet gas burner 40 C Raising the return temperature Paramet...

Page 25: ...input no outside temperature sensor connected The voltage signal at the 0 5 V input is used as control variable for defaulting the set header boiler water temperature independent of the setting of the programming selector at the BM Limiting the set flow temperature by TVmax or TKmax The boiler circuit pump becomes the feed pump Pump ON with burner demand Pump run on in accordance with parameter HG...

Page 26: ... to implement a reset The ON OFF switch must be set to O OFF Press and hold down the reset button whilst setting the operating mode switch to I ON Keep holding down the reset button for at least 2 seconds after the system has started All parameters individual settings are returned to their factory settings by a reset These test functions enable you to check the following control unit outputs rEL1 ...

Page 27: ...anation Notes 0 Standby 1 Emission test mode max 15 min 3 Heat demand heating mode 5 Heat demand with cycle block 6 Cycle block see HG09 7 Frost protection heating see A 09 8 Soft start see HG26 15 Cylinder mode for boilers 16 Frost protection cylinder 5 K 17 Pump run on cylinder see HG19 20 Parallel cylinder mode see A 10 21 Max cylinder heating time exceeded see HG20 MI 09 22 Sensor operating mo...

Page 28: ...cylinder temperature OUT TEMP Outside temperature ES AVERAGE Average outside temperature ES MAX MIN Maximum outside temperature 0 to 24 h Minimum outside temperature 0 to 24 h ROOM TEMP Actual room temperature Set room temperature MODE HC Operating mode heating circuit sun moon standby HEADER TEMP Actual header temperature C Set header temperature C BOILER TEMP Actual boiler water temperature Set ...

Page 29: ...ion with a cascade module the first boiler must be set to BUS address 1 The assignment of gas boilers or BUS addresses 1 2 3 and 4 must be made on site Allocate each BUS address only once Note If only one BUS subscriber boiler or KM is isolated from the power supply then stop and start all subscribers via a system switch BUS address setting Reset button Temperature selection DHW Cascade operation ...

Page 30: ...utput A1 0 to 14 0 HG15 Cylinder hysteresis 1 to 30K 5 K HG19 Run on time Cylinder primary pump 0 to 10 min 3 min HG20 Max cylinder heating time 0 to 5 h 2 h HG21 Minimum boiler water temperature TK min 38 to 90 C 38 C HG22 Maximum boiler water temperature TK max 50 to 90 C 80 C HG24 DHW sensor operating mode 1 2 3 1 HG25 Excess boiler temperature during cylinder heating 0 to 40 K 10 K HG26 Boiler...

Page 31: ...safety cut out Release the high limit safety cut out fixing screws Release the fixing screws of the control unit front cover and pivot forward Remove the high limit safety cut out Release the clamping screw Adjust the setting disc to 100 C in accordance with the scale and retighten the clamping screw Reassemble in reverse order NB The maximum boiler water temperature TK max must not be set to 90 C...

Page 32: ...1289 94 406 10 27648 25 5000 60 1244 95 393 9 26189 26 4786 61 1200 96 382 8 24816 27 4582 62 1158 97 371 7 23523 28 4388 63 1117 98 360 6 22305 29 4204 64 1078 99 349 5 21157 30 4028 65 1041 100 339 4 20075 31 3860 66 1005 101 330 3 19054 32 3701 67 971 102 320 2 18091 33 3549 68 938 103 311 1 17183 34 3403 69 906 104 302 0 16325 35 3265 70 876 105 294 1 15515 36 3133 71 846 106 285 2 14750 37 30...

Page 33: ...y stop switch Power supply 230V 50 Hz S1 ON OFF switch F1 M 6 3 A X1 20 Terminal strip STB High limit safety cut out KKP Boiler circuit pump A1 Programmable output A1 LP Primary pump PE Earth conductor boiler casing AF Outside temperature sensor KF Boiler sensor SF Cylinder sensor E1 Programmable input E1 eBUS eBUS Burner stage 1 Remote reset option ...

Page 34: ...ed frequency 50 60 Hz Device fuse Max 6 3 A medium slow Power consumption 5 VA control unit and accessories excludingburnerandpumps standby Breaking capacity pumps Each 230 V 4 2 A acc to EN 60730 part 1 Ambient temp 0 50 C Storage temperature 20 to 60 C Data memory EEPROM ...

Page 35: ...temperature sensor or lead faulty Burner OFF pump ON Request a service 14 Cylinder sensor faulty Sensor for the DHW temperature or for the lead faulty For heating mode No effect Cylinder primary pump and heating circuit pump cycle alternately 1 h ON 1 h OFF Request a service 40 Fault maximum thermo stat system pressure limiter The system pressure switch or the maxi mum thermostat has responded Bur...

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