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5.1.1

General

The  guide  rail  may  not  be  lubricated  at

all. They have to be dry.

5.1.2

Maintenance and inspection check list

Check  brake  shoe/guide  rail  for  free  running,
and adjust if necessary

Check  brass  brake  lining  for  damage  or  high
degree of wear.

Check  state  of  safety  gear  and  neighboring
components  for  damage,  deformation  or
heavy oxidation (rust).

Check  that  the  gripping  wedge  can  move
freely.

Check  axial  play  and  turning  capacity  of  the
safety gear shaft.

Check lifting rod - spring - activation system
of duplex arrangement

Check  even  running  of  left  and  right  safety
gear (synchronization).

Check actuating mechanism and rope/connec-
tion  for  free  movement/proper  functioning,
following check synchronization.

Check safety gear contact for function/clear-
ance and adjust if necessary (see chapter 3.4).

Clean system if dirt has built up.

5.1.3

Cleaning of guide rails

Any dust or dirt on the guide rails can have influ-
ence to the friction between the guide rail and the
safety gear. This means that the guide rails must be
cleaned carefully whenever the dirt becomes visi-
ble on the guide rails or in minimum once per year.

As cleaning fluid a disc brake cleaner or a

similar fluid should be used.

Mechanical cleaning like filing, grinding is

not permitted.

5.2

Returning tests

The  standard  levels  of  returning  tests  should  not
be  higher  than  the  standards  of  the  tests  before
installation.

These  returning  tests  are  not  allowed  to  cause
wear or stresses that impair the operation reliabil-
ity  of  the  elevator.  The  tests  must  be  done  with
empty car and reduced speed.

The reset of the safety gear must be done

by an expert person.

Each  gripping  test  has  to  be  documented  and  a
copy of the test report should remain in the eleva-
tor book.

For  detailed  adjustment  dimensions  and  testing
procedures refer to chapter 4. Functions testing.

Progressive Type Safety Gear
WSGB04, WSGB10 

Operating instructions

Blatt/

sheet

D7AMMGB.32

Datum/

date

11.04.2003

Stand/

version D-16.02.2010

Geprüft/

approved WAT/MZE

Änderungen vorbehalten!

Subject to change without notice!

Summary of Contents for WSGB04

Page 1: ...ttur com Original Instruction No part of this publication may be reproduced or translated even in part without prior written permission from WITTUR Subject to change without notice Product manufacture...

Page 2: ...nd brake linings 20 3 6 Assembling and adjustment of housing and synchronization 21 3 6 1 Safety gear with housing and separate synchronization 21 3 6 2 Safety gear with housing and integrated synchro...

Page 3: ...Simplex with integrated synchronization 37 5 6 4 Duplex with integrated synchronization 38 6 Revision Table ANNEX A Progressive Type Safety Gear WSGB04 WSGB10 Operating instructions Blatt sheet D7AMM...

Page 4: ...he guide rails The setting is carried out in the factory according to the load and rail conditions and sealed Later adjustments will not be necessary and are in any case prohibited for safety reasons...

Page 5: ...Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice 1 Gripping wedge 2 Counter wedge 3 Set screw alignment of safety gear housing 4 Adjustment screw gripping distance 5 Fix...

Page 6: ...pany nor consists of original WITTUR spare parts 1 3 Safety precautions Installers and servicing personnel are fundamen tally responsible for their safety while working The monitoring and following of...

Page 7: ...also that the factory and order number correspond that the details on the name plate correspond to those on the order the elevator speed the width and type of guide rail used the total load mass to be...

Page 8: ...covers Operating instructions manual One left handed and one right hand ed safety gear adjusted and sealed at the factory Safety gear housing pre assembled Synchronization incl safety gear switch and...

Page 9: ...ing screw packages Shim plates for alignment of Safety gear Progressive Type Safety Gear WSGB04 WSGB10 Operating instructions Blatt sheet D7AMMGB 9 Datum date 11 04 2003 Stand version H 07 08 2020 Gep...

Page 10: ...covers Operating instructions manual Two left handed and two right handed safety gears incl housing and lifting rod adjusted and sealed at the factory Synchronization incl safety gear switch and gover...

Page 11: ...ization lever incl safety gear switch pre assembled Synchronization linkage and governor rope fixing see Simplex with integrated synchro nization Mounting and fixing screw packages see Simplex with in...

Page 12: ...latt sheet D7AMMGB 12 Datum date 11 04 2003 Stand version F 06 04 2016 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice 2 Name plate designation identification Type labe...

Page 13: ...orbehalten Subject to change without notice 2 2 Duplex Type label acc to EN81 GB7588 GOST R 53780 with type test designation and CE label Tripping speed vmax m s fpm Mass to be gripped Fmax kg lb Seri...

Page 14: ...unning clearance chap 3 5 Lift the synchronization lever horizontal and measure the distance between safety gear adjustment screw and safety gear block This must be the same value on the left and righ...

Page 15: ...d parallel to the vertical guide rail If the safety gear is not parallel to the guide rail please use the shim plates which are included in the installation package to avoid a skewed position of the s...

Page 16: ...att sheet D7AMMGB 16 Datum date 11 04 2003 Stand version D 16 02 2010 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice 3 3 Alignment of the safety gear Check of the dist...

Page 17: ...by adjusting of the synchronization Adjust the synchronization in accordance with the instructions for the car frame or the counter weight safety gear Changing the adjustmenst of the safety gear is f...

Page 18: ...nuts 11 12 until the overall distance from one to the other spring is 130mm Tighten the Nuts This point can be cancelled if no changes were made at the synchronization 3 Lift the braking wedges 1 and...

Page 19: ...16 02 2010 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice 7 Check the horizontal movement of the safety gear to be sure that the counter wedge is able to access the gu...

Page 20: ...erating instructions Blatt sheet D7AMMGB 20 Datum date 11 04 2003 Stand version D 16 02 2010 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice 1 Slacken the set screw 3 s...

Page 21: ...D to the lower cross beam of the car frame use screws E M16x40 Take care of tightening torque Screw M16 195 Nm Take care of instructions for alignmentstated in chapter 3 1 3 Fasten the safety gear lif...

Page 22: ...7 Fit the safety gear contact L to the beam profile 8 Check the safety gear synchronization func tion If both safety gears do not grip at the same time refer also to chapter 3 1 adjust the length of...

Page 23: ...l length of the needed threaded bars should be X 1 3 8 X 35mm This is an empirically determined value where there is still enough space to set the synchro nization with the turnbuckle 4 Cut the thread...

Page 24: ...with the nut J so that the required activation force according point 4 is achieved With a travel height more than 150 m 500 ft is a synchronization retaining spring on both safe ty gear sides These m...

Page 25: ...y AC 15 A300 Ue Ie 240V 3A thermal current Ithe 10A insulation voltage Ui 250 VAC EN81 300 VAC ASME protection type IP 43 approved in accordance VDE 0470 IEC EN 60947 5 1 1 3 Safety gear contact 3 7 E...

Page 26: ...nce of all fastened parts especially with regards to the guide brackets safety gear devices Find and remove any protruding bolts or other dangerous restrictions well in advance Preparations before tes...

Page 27: ...ety gear The safety gear contact should respond Then release the safety gear by running up the car Check that the actuating mechanism and the safety gear contact have returned to their initial positio...

Page 28: ...afety gears Each gripping test has to be documented and a copy of the test report should remain in the eleva tor book In order to ease the releasing of the elevator car from the safety gear do the fol...

Page 29: ...cks described in the following chapters 4 3 Gripping distance 4 3 1 Measuring of the gripping distance s Measure and calculate the gripping distance s as described in the following instruction Progres...

Page 30: ...ear is set correctly If the gripping distance s is not in the toler ated distance please check if the guide rails and the brake lining are cleaned and nonfat if the mass of the cabin accords with the...

Page 31: ...rvice life It is recommended that control checks and servic ing be carried out before legally prescribed func tional tests e g before T V tests The lift installation must be immediately taken out of u...

Page 32: ...o the friction between the guide rail and the safety gear This means that the guide rails must be cleaned carefully whenever the dirt becomes visi ble on the guide rails or in minimum once per year As...

Page 33: ...pairs and are checked before return Operation of the system without the safe ty gear even for short periods of time is forbidden Permitted repair work Repairs to the safety gear system which do not d...

Page 34: ...h are replaced during a repair and or modernization must be disposed of according to the agreement between the owner of the lift and the company having executed the repair modernization Progressive Ty...

Page 35: ...act lifting lever axle spring Compl Synchron 1 611160G 5 rope diam 6 7 mm Rope housing incl rope clips 2pcs and fixing screw M12 1 392772G06L 3 rope diam 8 9 mm 1 392772G08L rope diam 10 mm 1 392772G1...

Page 36: ...mpl Synchron 1 611160G 5 2 pcs per housing required Stiffener 1 903192G01 6 rope diam 6 7 mm Rope housing incl rope clips 2pcs and fixing screw M12 1 392772G06L 3 rope diam 8 9 mm 1 392772G08L rope di...

Page 37: ...package 1 1057836A01 6 WSGB04 a pair of guide rail size 16mm Rope housing incl rope clips 6pcs and fixing screw M12 1 900950A16 4 rope diam 3 8 Rope clip 1 604139G01 5 S10 DIN1142 rope diam 3 8 1 2520...

Page 38: ...l rope clips 6pcs and fixing screw M12 1 1 900950A16D 900950A19D 4 rope diam 3 8 Rope clip 1 604139G01 5 S10 DIN1142 rope diam 3 8 1 252042 Bernstein I88 U1Z Riwk Safety gear 1 258453 2 DBG 1 3m 1 105...

Page 39: ...change without notice 6 Revision Table Issue CR date description of change E CRW 3391 15 10 2012 GB 7588 and reviewtable added CRW 4136 21 11 2012 GOST R 53780 added spelling corrected WCR 3077 21 11...

Page 40: ...otor traction sheave and deflection sheave inertia not considered Motor short circuit not considered Safety gear is considered as the only braking ele ment Due to these assumptions the brake distance...

Page 41: ...ty Gear WSGB04 WSGB10 Operating instructions Blatt sheet D7AMMGB 41 Datum date 11 04 2003 Stand version D 16 02 2010 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice Dia...

Page 42: ...ty Gear WSGB04 WSGB10 Operating instructions Blatt sheet D7AMMGB 42 Datum date 21 03 2002 Stand version D 16 02 2010 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice Dia...

Page 43: ...ear WSGB04 WSGB10 Operating instructions Blatt sheet D7AMMGB 43 Datum date 21 03 2002 Stand version D 16 02 2010 Gepr ft approved WAT MZE nderungen vorbehalten Subject to change without notice Diagram...

Page 44: ...9 Dresden Germany GERMANY WITTUR S R O Priemyseln ulica 2747 7 963 01 Krupina Slovakia SLOVAKIA WITTUR Elevator Components India Pvt Ltd Survey nos 45 1B 3 4 Pondur Village Sriperumbudur 602 105 Tamil...

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