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Operating Instructions 

OKTOPUS

 GL-K800

 

Technical documentation 

1 19 900 002 a

 

 

 

 

 

Page 6 of 25 

2.2  Safety instructions 
 

(1) 

Only  use  cranes  with  a  CE  mark  and  a  load  bearing  capacity  exceeding  the  live 
load
 of the OKTOPUS

®

 GL-K800 in all working positions by at least 150 kg

(2) 

Never use a damaged, not fully functional or not complete OKTOPUS

®

(3) 

Prior to using the crane/OKTOPUS

®

 working arrangement for the first time always ha-

ve the units checked by an expert and this inspection documented! 

(4) 

Only operate the crane if you hold a suitable licence

(5) 

Only operate the OKTOPUS

®

 and the crane, if you are familiar with the control and 

display  elements  as  well  as  the  operating  instructions.  You  need  to  be  aware  of 
the impact a function can have on the entire equipment. 

(6) 

Prior to using the OKTOPUS

®

 and the crane check the function of the operating and 

indicating elements as well as the alarm features! 

(7) 

Make sure that the crane operator has a sufficient view over the sling and assembly 
location. 

(8) 

Arrange hand signals with the installer and fitter for the necessary crane operations! 

(9) 

Consider absolutely the maximum load-bearing capacities of the OKTOPUS

®

 GL-K800 

described in this section under the point Information Signs! The data are valid only for 
a working height which corresponds to the sea level! 

(10)  Should be protection hoods on the suction heads, the protection hoods must remove 

before start-up! 

(11)  Only  work  in  wind  strengths  of  less  than  36  km/h,  else  the  load  is  endangered  of 

swinging uncontrollably. 

(12)  Check the suction pads daily for damage; if necessary replace with new pads. 
(13)  Clean the suction surfaces on the elements. Do not place the suction pads on pro-

tective film, but remove the film beforehand, at least at the contact areas of the suction 
pads. 

(14)  Never stand or walk under the suspended load
(15)  Ensure  that  no-one  attempts  to  mount  or  ride  on  the  OKTOPUS

®

  GL-K800  or  the 

suspended construction elements. 

(16)  Stop  work  immediately  when  the  acoustic  alarm  sounds  and  the  warning  light 

lights up! In this case there are the danger of a grave damage to the system and fal-
ling  of  the  sucked  load.  Use  the  elevating  machine  to  put  down  the  OKTOPUS

®

  and 

the  sucked  load  carefully.  Find  and  remove  the  cause  for  the  alarm.  In  case  the  de-
fects  cannot  be  removed,  finish  working  with  the  OKTOPUS

®

  immediately.  The  OK-

TOPUS

®

 has to be secured against further use. 

(17)  In the event of faults and during servicing and maintenance work always switch the 

OKTOPUS

®

 off. Turn therefor the main switch to the OFF position! 

(18)  Please  note,  low  temperatures  and  humidity  can  cause  freezing  of  the  vacuum 

system

(19)  Never  use  the  OKTOPUS

®

  within  highly  combustible  ranges  or  within  the  range 

of aggressive substances! 

(20)  Wet components must not be sucked in, because: 

a.  this reduces the load bearing capacity considerably and 
b.  the  vacuum  system  and/  or  the  control  system  of  the  OKTOPUS

®

  might  be  dam-

aged! 

(21)  Never attempt to lift damaged glass or facade elements. 

Summary of Contents for OKTOPUS GL-K800

Page 1: ..._____________ Technical documentation 1 19 900 002 a 04 2011 This technical documentation corresponds to the state as per the date of issue WIRTH GMBH INSTALLATION SYSTEMS DIVISION Brehnaer Stra e 1 D...

Page 2: ...g of glass and facade elements 16 3 5 1 Handling of lying glass and facade elements 16 3 5 2 Handling of glass and facade elements in vertical positions 17 3 5 3 Turning a load hanging in a vertical p...

Page 3: ...arge indicator 13 Fig 6 Vacuum gauge 14 Fig 7 Control panel 15 Fig 8 OKTOPUS GL K800 with glass element 17 Fig 9 OKTOPUS GL K800 with glass element and extension arms 17 Fig 10 Unlocking lever 18 Fig...

Page 4: ...10 suction cups 400 mm CE marking in accordance with EC conformity declaration Annex 3 Abridged version of the safety notes in accordance with Annex 2 on each unit Test card for test badge according t...

Page 5: ...iance with the instructions and information for proper and safe use of the device provided in the operating instructions is a prerequisite for the manufacturer s war ranties during the warranty period...

Page 6: ...ust remove before start up 11 Only work in wind strengths of less than 36 km h else the load is endangered of swinging uncontrollably 12 Check the suction pads daily for damage if necessary replace wi...

Page 7: ...l and functional test charge level of the battery vacuum suction cups water separator warning light acoustic alarm and manual control depending on the operating conditions however at least annually in...

Page 8: ...Operating Instructions OKTOPUS GL K800 Technical documentation 1 19 900 002 a Page 8 of 25 Test card in accordance with Annex 4 Beware of suspended load Beware of batteries Test card General notice...

Page 9: ...OKTOPUS GL K800 see Fig 1 base frame with a centrally mounted revolving swivelling and in two directions tele scopic crane arm OKTOPUS GL K800 with extension arms see Fig 2 base frame with a centrall...

Page 10: ...rying attachment OKTOPUS GL K800 has been designed as an attachment device and is mounted to the crane in accordance with Fig 3 Fig 3 Load carrying device OKTOPUS GL K800 1 Crane eye 2 Crane arm 3 Swi...

Page 11: ...ater fumes or aggressive gasses should be avoided The ambient tempera ture must be at least 0 C and may not exceed 40 C valid for 1013 mbar and sea level The capacity of the used batteries is reduced...

Page 12: ...n cups against pollution and damage by covering them with protective coverings In order to prevent the destruction of the batteries through discharge dur ing storage the OKTOPUS needs to have a contin...

Page 13: ...battery In order to monitor the charging status of the battery the charge indicator provides you with the following information In case of a discharge of ca 70 the LED on the extreme left of the disp...

Page 14: ...cated on the two vacuum gauges Fig 6 The green scale range is the permissible working range from 0 65 bar to 0 9 bar Fig 6 Vacuum gauge During operation the vacuum is monitored by two pressure contro...

Page 15: ...level of the battery on the charge indicator the unit is ready for operation when the yellow LEDs lights up if the left hand yellow LED flash and or the red LED lights up alarm is given at the same ti...

Page 16: ...KTOPUS on the topmost element Never attempt to lift a lying load if the pivoting of the crane arm is latched Place the OKTOPUS above the centre of mass 5 cm of the load Push the switch SUCTION RELEASE...

Page 17: ...RELEASE toward SUCTION see Fig 7 After the warning light and the horn have both gone out and the vacuum gauge indi cates that the working range has been reached see Fig 6 and you have made sure that n...

Page 18: ...ement as described in 3 5 2 Never unlock the release for Rotating and Swivelling at the same time If both releases are unlocked the device and or the load might be dam aged Before turning the load mak...

Page 19: ...e load into a suitable position and let the bolt engage in an appropriate position Fig 12 OKTOPUS GL K800 during the swivelling movement 3 5 5 Handling of a load hanging in a vertical position without...

Page 20: ...c tion cups pointing down Carry out the following work procedures successively for each extension arm Remove the spring cotter and the locking bolt see Fig 14 Push the extension arm into the base fram...

Page 21: ...sing of the OKTOPUS Before performing any repair or servicing work on the OKTOPUS switch the unit off For it turn the main switch to the OFF position Only replace defective components with original sp...

Page 22: ...pads the hoses if necessary tighten the screws or replace the hoses the vacuum gauges The vacuum pumps run fully oil free The robust design permit almost maintenance free op eration The intrusion of d...

Page 23: ...g 16 Fig 16 Battery charger Never use a different charger to charge the battery The batteries has to be charged as follows Switch off the OKTOPUS For it push the switch SUCTION RELEASE to RE LEASE see...

Page 24: ...d gel batteries the charging instructions have to be complied exactly In order to prevent a destruction of the battery caused by deep discharg ing a permanent connection to the charger which has to be...

Page 25: ...emoved finish working with the OKTOPUS immedi ately After any elements which might be drawn have been detached the OKTOPUS has to be secured against further use If the fault cannot be remedied stop wo...

Page 26: ...ted and the vacuum must first build up if the pressure is on both gauges in the green range the unit is ready for operation 3 Instructions for use 1 Preparing the construction elements Check the eleme...

Page 27: ...O p e r a t i n g M a n u a l OKTOPUS GL K800 Technical Documentation 1 19 900 002 a Annex 2 Abridged Version of Safety Notes...

Page 28: ...and the EC directive on electromagnetic compatibility 2004 108 EEC Harmonised Standards used DIN EN ISO 12100 Part 1 and Part 2 04 04 Safety of machinery Basic concepts general principles for design D...

Page 29: ...19 900 002 a Annex 4 Test card for the OKTOPUS GL K800 in compliance with directive 2006 42 EC Size of plate 80 x 40 mm Background enzian blue 100 17 Foreground white Lettering white on blue Size of d...

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