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DuoMix Installation Handbook

7

Boiler Return Sensor (

BRet)

Connect the two wires from the Boiler Return Sensor 071 to terminals 

Com — BRet (24

and 25). The Boiler Return Sensor measures the boiler return water temperature.

Zone Control Input (

Zo 1 & Zo 2)

If a tekmar Zone Control is used on the mixing 1 section, connect the wire from the 

Com

terminal on the Zone Control to terminal 

Com (21) on the 201. Connect the wire from

the 

Zo Out terminal on the Zone Control to terminal Zo 1 / Ind (22) on the 201.

If a tekmar Zone Control is used on the mixing 2 section, connect the wire from the 

Com

terminal on the Zone Control to terminal 

Com (17) on the 201. Connect the wire from

the 

Zo Out terminal on the Zone Control to terminal Zo 2 / I/S (18) on the 201.

Note

The wires from the Zone Control are polarity sensitive. The system will not
operate if the wires are reversed.

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

20

Com

17

18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26 27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

Indoor Sensors (Zo 1 / Ind & Zo 2 /I/S)

Indoor Sensors provide indoor temperature feedback to the control.

If an indoor sensor is used on the mixing 1 section, connect the two wires from the Indoor
Sensor to the 

Com – Zo 1/ Ind (21 and 22) terminals on the control.

If an indoor sensor is used on the mixing 2 loop, connect the two wires from the Indoor Sensor
to the 

Com – Zo 12/ I/S (17 and 18) terminals on the control.

Slab Sensor (Zo 2 /I/S)

Slab Sensor measures the slab temperature.

If the mixing 2 section is used for snowmelting, connect the two wires from the Slab
Sensor to the 

Com – Zo 2/ I/S (17 and 18) terminals on the control.

Slab Return Sensor 2 (Ret2)

Slab Return Sensor measures the return glycol temperature from the slab.

If the mixing 2 section is used for snowmelting, connect the two wires from the Slab
Return Sensor to the 

Com – Ret2 (17 and 19) terminals on the control.

tN2 Connection (Snow Melt Enable Kit A3040039 Remote Display Module
040)

Connect the first wire from the 

Com (24) terminal on the 201 to the Com terminal on the

040 or the Snow Melt Enable unit. Connect the second wire from the 

tN2 (27) terminal

on the control to the 

tN2 terminal on the 040 or the Snow Melt Enable Module.

STEP FIVE 

 TESTING THE WIRING 

Each terminal block must be unplugged from its header on the control before power
is applied for testing. Pull straight down to unplug the terminal block.

The following tests are to be performed using standard testing practices and procedures and
should only be carried out by properly trained and experienced persons.

A good quality electrical test meter, capable of reading from at least 0 — 300 V (ac) and at
least 0 — 2,000,000 Ohms, is essential to properly test the wiring and sensors.

Test the Sensors 

The actual temperature must be measured with either a good quality digital thermometer,
or if a thermometer is not available, a second sensor can be placed alongside the one to
be tested and the readings compared.

First measure the temperature using the thermometer and then measure the resistance
of the sensor at the control. The wires from the sensor must not be connected to the control
while the test is performed. Using the chart below, estimate the temperature measured by
the sensor. The sensor and thermometer readings should be close. If the test meter reads
a very high resistance, there may be a broken wire, a poor wiring connection or a defective
sensor. If the resistance is very low, the wiring may be shorted, there may be moisture in
the sensor or the sensor may be defective. To test for a defective sensor, measure the
resistance directly at the sensor location with the wires disconnected.

Do not apply voltage to a sensor at any time as damage to the sensor may result.

20

Com

17 18

Zo 1

/ Ind

21 22

24

BRet

23

25

Out

26

27

19

Ret2

tN2

Zo 2

/I/S

Com

Sup2

Sup1

Com

5

6

7

9

8

10 11

N

N

N

Mix2

Pmp

Var2

Pmp

Boiler

Enable

Summary of Contents for DuoMix 201

Page 1: ...nditions the area experiences over the heating season If the heat demand is analyzed as a percentage of the heating systems capacity the heating system operates at or near maximum capacity for asmallp...

Page 2: ...thermally shocked Proper protection of the boiler under these circumstances requires modulating mixing devices that can temporarily reduce the heating load This is accomplished by reducing the speed o...

Page 3: ...er Protection A boiler sensor must be installed on the return line to the boiler in order to obtain boiler protection against flue gas condensation if required If the boiler return water temperature a...

Page 4: ...slab supply and return fluid temperatures If this temperature difference approaches the T MAX setting the control operates the variable speed injection pump 2 to maintain the T at the T MAX setting T...

Page 5: ...window openings In order to prevent heat that is transmitted through the wall from affecting the sensor reading it may be necessary to install an insulating barrier behind the enclosure The A3060070 s...

Page 6: ...e from the mixing 2 system pump to the Mix2 Pmp 8 terminal on the control Connect the second wire on the mixing 2 system pump to the N 7 terminal The control provides 120 V ac to the Mix2 Pmp contact...

Page 7: ...17 and 18 terminals on the control Slab Return Sensor 2 Ret2 Slab Return Sensor measures the return glycol temperature from the slab If the mixing 2 section is used for snowmelting connect the two wir...

Page 8: ...jection pump of the mixing 1 section is used make sure power to the terminal block is off and install a jumper between the terminals N Var1 Pmp 13 and 14 When power is applied to terminals the variabl...

Page 9: ...mixing 1 section will be skipped RST reset When using the mixing 1 section for building space heating the installer should select this adjustment The 201 control operates the mixing 1 section to provi...

Page 10: ...ly water temperature this setting must be selected The control operates the mixing 2 section to provide a fixed setpoint temperature equal to the SETPNT 2 temperature adjustment SNOW melting If sectio...

Page 11: ...ion pump to maintain the T at the T MAX setting The T MAX setting can be adjusted from 10 to 70 F 5 to 39 C Factory setting is 30 F CWCO Cold Weather Cut Off CWCO is the lowest temperature at which th...

Page 12: ...Pumps Displays when mixing pumps 1 or 2 are on 2 Warning Displays when an error is present Lock Unlock Displays whether keypad is locked or unlocked WWSD WWSD Displays when control is in Warm Weather...

Page 13: ...ng Idling CWCO 1 2 Target Mixing 2 Temperature Item Menu Start Stop F View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting Idling CWCO 1 2 F 1 View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting...

Page 14: ...Minimum Maximum Melting Idling CWCO 1 2 Outdoor temperature If a mixing 1 section is turned off the View Items from that section are skipped Dashes on the TARGET item denote heat is not required in th...

Page 15: ...Shut Down Desired Setpoint Temperature Item F Adjust Item F Adjust Design Outdoor Temperature F Adjust Adjust Mixing 2 Section Off Mixing 2 Section in Reset Mode Mixing 2 Section in Setpoint Mode Adju...

Page 16: ...e Maximum Supply Temperature F Adjust Misc Menu Units F C Item Misc Item Misc F Misc Display Contrast Display Backlight THE CONTROL AUTOMATICALLY GOES BACK TO THE VIEW MENU WHEN THE BUTTONS ARE LEFT A...

Page 17: ......

Page 18: ...Display Menu Cont...

Page 19: ...injection pump 2 Var 2 Pmp is ramped down to 0 over 10 seconds If the mixing 2 section is not used i e MODES 2 set to OFF N A is displayed and the pump is not operated STEP 6 The mixing 2 pump Mix2 P...

Page 20: ...l displays OUTDOOR SHRT When a fault with the outdoor sensor is present the control assumes a fixed outdoor temperature of 32 F During snow melting operation the control assumes an outdoor temperature...

Page 21: ...2 Boiler return short circuit 1 View 1 2 Boiler return sensor open circuit REFER TO THE TROUBLESHOOTING SECTION ABOVE FOR OPERATION DETAILS Return 2 Sensor Fault When the mixing 2 section is set to S...

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Page 26: ...e it con tinually injects high temperature water at a fixed rate Text and diagrams used with permission from tekmar When the high temperature supply fluctuates and or varying water temperatures are re...

Page 27: ...the mixing occur directly after the point of injection downstream of the return to the hot loop See Figures 4 5 Advantages This type of system can use a small circulator to inject a high BTU input in...

Page 28: ...igures 4 5 show the two most common piping layouts for Variable Speed Injection Mixing Pay particular attention to the drop lines or thermal traps shown in the injection legs These are particularly im...

Page 29: ...rundfos 15 42 Speed 2 9 5 7 4 100 Taco 007 10 8 3 100 Grundfos Brute or 15 42 Speed 2 14 12 100 1 Taco 007 Grundfos Brute or 15 42 Speed 3 23 20 100 1 Grundfos 26 64 Taco 0010 35 31 100 1 Grundfos 43...

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