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OUTDOOR RESET 

In order to maintain occupant comfort with a hot water heating system, the
heat supplied to the building must equal the heat lost by the building.

• The heat supplied to a building is proportional to the temperature of the
water and the surface of the heating area. A small surface area such as
baseboard radiators requires a higher water temperature than a larger
surface area such as radiant floors.

• The heat supplied to a building/space can be changed by increasing or
decreasing the supply water temperature. As the outdoor temperature
falls the supply water temperature rises.

Control Strategy

The WIRSBO DuoMix 201 provides control of two variable speed injection mixing devices in order to satisfy a two temperature system.
The system may consist of a two temperature radiant floor heating application, or a combination of snow melting and radiant floor heating.
The control is designed for use with radiant systems but can be easily integrated to other hydronic applications (baseboard, fan coil).
The control is capable of providing boiler return protection in order to prevent boiler flue gas condensation.
The DuoMix 201 includes a large Liquid Crystal Display (LCD) which provides temperature read-out and adjustable settings.
For building space heating applications the control includes features such as Warm Weather Shut Down (WWSD), outdoor reset, pump
exercising, and maximum supply temperature adjustment. In the snow melting mode the control protects the slab against thermal shock,
has idling capabilities, Warm Weather Shut Down (WWSD), and Cold Weather Cut Off (CWCO).

Constant

Room Temperature

Outdoor

Temperature

Drop

Heat
Loss

Increase

A3030005

DuoMix 201

Installation Instructions

-10

(-23)

70

(21)

°

F

(

°

C)

70

(21)

150

(65)

50

(10)

30

(-1)

10

(-12)

90

(32)

110

(43)

130

(54)

Design

Outdoor

Temp.

Design

Room
Temp.

Outdoor Air Temperature

90

(32)

Supply W

ater 

T

emperature

Design

Supply

Temp.

WWSD

60 (15.5)

Theory 

The calculated heat loss of a building or space is based on the coldest weather conditions the
area experiences over the heating season. If the heat demand is analyzed as a percentage of
the heating systems capacity, the heating system operates at or near maximum capacity for
a small portion of the heating season. If the water temperature is controlled using a non-weather
responsive tempering device, shown as the dotted line, the line is flat and does not flucuate with
the demand for heat. Resetting the supply water temperature (solid line) allows for the supply
water temperature to adjust itself to the demands on the heating system. Lowering the supply
water temperature in warmer times of the heating season will allow the radiant zones to be open
and run longer, providing increased comfort and efficiency.

Water Temperature Optimization 

The Wirsbo DuoMix 201 uses actual data to program the control on start-up, eliminating the
unknowns. Until now, resetting the supply water temperature to a radiant panel meant using
terminology such as "curves" and "shifts". The DuoMix now eliminates manually selecting the
proper curve based on the design data. From the user inputted data, the control creates a
relationship (or ratio) between the outdoor temperature and the water temperature supplied to
the radiant application. The control automatically adjusts the supply water temperature for
every 1

°

F drop in outdoor temperature. In order to correctly reset the supply water temperature,

a few parameters are required:

Outdoor Design Temperature 

The Outdoor Design Temperature is used to calculate the heat load required at the most severe
weather conditions expected during a normal heating season.

Design Supply Water Temperature 

The Design Supply Water Temperature is the temperature of water supplied to the radiant
panel(s) to meet the requirements of the heat load calculated at the outdoor design termperature.

Design Room Temperature 

The Design Room Temperature is the indoor air temperature used in the heat loss calculations.

Warm Weather Shut Down (WWSD) 

When the outdoor air temperature is warmer than the Warm Weather Shut Down setting, no
additional heat is supplied to the building; therefore, the heating system can be shut down. The
WWSD setting has no effect on the heating curve slope.

Summary of Contents for DuoMix 201

Page 1: ...nditions the area experiences over the heating season If the heat demand is analyzed as a percentage of the heating systems capacity the heating system operates at or near maximum capacity for asmallp...

Page 2: ...thermally shocked Proper protection of the boiler under these circumstances requires modulating mixing devices that can temporarily reduce the heating load This is accomplished by reducing the speed o...

Page 3: ...er Protection A boiler sensor must be installed on the return line to the boiler in order to obtain boiler protection against flue gas condensation if required If the boiler return water temperature a...

Page 4: ...slab supply and return fluid temperatures If this temperature difference approaches the T MAX setting the control operates the variable speed injection pump 2 to maintain the T at the T MAX setting T...

Page 5: ...window openings In order to prevent heat that is transmitted through the wall from affecting the sensor reading it may be necessary to install an insulating barrier behind the enclosure The A3060070 s...

Page 6: ...e from the mixing 2 system pump to the Mix2 Pmp 8 terminal on the control Connect the second wire on the mixing 2 system pump to the N 7 terminal The control provides 120 V ac to the Mix2 Pmp contact...

Page 7: ...17 and 18 terminals on the control Slab Return Sensor 2 Ret2 Slab Return Sensor measures the return glycol temperature from the slab If the mixing 2 section is used for snowmelting connect the two wir...

Page 8: ...jection pump of the mixing 1 section is used make sure power to the terminal block is off and install a jumper between the terminals N Var1 Pmp 13 and 14 When power is applied to terminals the variabl...

Page 9: ...mixing 1 section will be skipped RST reset When using the mixing 1 section for building space heating the installer should select this adjustment The 201 control operates the mixing 1 section to provi...

Page 10: ...ly water temperature this setting must be selected The control operates the mixing 2 section to provide a fixed setpoint temperature equal to the SETPNT 2 temperature adjustment SNOW melting If sectio...

Page 11: ...ion pump to maintain the T at the T MAX setting The T MAX setting can be adjusted from 10 to 70 F 5 to 39 C Factory setting is 30 F CWCO Cold Weather Cut Off CWCO is the lowest temperature at which th...

Page 12: ...Pumps Displays when mixing pumps 1 or 2 are on 2 Warning Displays when an error is present Lock Unlock Displays whether keypad is locked or unlocked WWSD WWSD Displays when control is in Warm Weather...

Page 13: ...ng Idling CWCO 1 2 Target Mixing 2 Temperature Item Menu Start Stop F View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting Idling CWCO 1 2 F 1 View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting...

Page 14: ...Minimum Maximum Melting Idling CWCO 1 2 Outdoor temperature If a mixing 1 section is turned off the View Items from that section are skipped Dashes on the TARGET item denote heat is not required in th...

Page 15: ...Shut Down Desired Setpoint Temperature Item F Adjust Item F Adjust Design Outdoor Temperature F Adjust Adjust Mixing 2 Section Off Mixing 2 Section in Reset Mode Mixing 2 Section in Setpoint Mode Adju...

Page 16: ...e Maximum Supply Temperature F Adjust Misc Menu Units F C Item Misc Item Misc F Misc Display Contrast Display Backlight THE CONTROL AUTOMATICALLY GOES BACK TO THE VIEW MENU WHEN THE BUTTONS ARE LEFT A...

Page 17: ......

Page 18: ...Display Menu Cont...

Page 19: ...injection pump 2 Var 2 Pmp is ramped down to 0 over 10 seconds If the mixing 2 section is not used i e MODES 2 set to OFF N A is displayed and the pump is not operated STEP 6 The mixing 2 pump Mix2 P...

Page 20: ...l displays OUTDOOR SHRT When a fault with the outdoor sensor is present the control assumes a fixed outdoor temperature of 32 F During snow melting operation the control assumes an outdoor temperature...

Page 21: ...2 Boiler return short circuit 1 View 1 2 Boiler return sensor open circuit REFER TO THE TROUBLESHOOTING SECTION ABOVE FOR OPERATION DETAILS Return 2 Sensor Fault When the mixing 2 section is set to S...

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Page 26: ...e it con tinually injects high temperature water at a fixed rate Text and diagrams used with permission from tekmar When the high temperature supply fluctuates and or varying water temperatures are re...

Page 27: ...the mixing occur directly after the point of injection downstream of the return to the hot loop See Figures 4 5 Advantages This type of system can use a small circulator to inject a high BTU input in...

Page 28: ...igures 4 5 show the two most common piping layouts for Variable Speed Injection Mixing Pay particular attention to the drop lines or thermal traps shown in the injection legs These are particularly im...

Page 29: ...rundfos 15 42 Speed 2 9 5 7 4 100 Taco 007 10 8 3 100 Grundfos Brute or 15 42 Speed 2 14 12 100 1 Taco 007 Grundfos Brute or 15 42 Speed 3 23 20 100 1 Grundfos 26 64 Taco 0010 35 31 100 1 Grundfos 43...

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