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WirelessHART Rosemount 2160 WirelessHART, Reference Manual

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Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
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HART and WirelessHART are registered trademarks of the HART Communications Foundation.
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©

 2009 Rosemount, Inc.

Emerson Process Management 
Rosemount Inc.

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Chanhassen, MN 55317 USA
T (U.S.) 1-800-999-9307
T (International) (952) 906-8888
F (952) 949-7001
www.rosemount.com

Emerson Process Management

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Switzerland
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F +971 4 883 5312

00809-0100-4160 Rev AB 03/10

Reference Manual

00809-0100-4160, Rev AB

March 2010

Rosemount 2160

Summary of Contents for Rosemount 2160 WirelessHART

Page 1: ...www rosemount com Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 WirelessHART Vibrating Fork Liquid Level Switch 2160 E 2160 S...

Page 2: ......

Page 3: ...307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of the...

Page 4: ...nsure the installation is in accordance with intrinsically safe or non incendive field wiring practices Verify that the operating atmosphere of the level switch is consistent with the appropriate haza...

Page 5: ...p Configuration 2 3 Connection Diagrams 2 3 Device Network Configuration 2 4 Join Device to Network 2 4 Configure Update Rate 2 5 Remove Power Module 2 5 Review Configuration Data 2 5 Review Operation...

Page 6: ...19 Timers 2 20 Calibration 2 21 Dry Fork Frequency 2 21 Sensor Frequency 2 21 Calibrate Dry Fork 2 21 Sensor Calibration Status 2 21 Calibration Count 2 22 Reset Calibration 2 22 Simulation 2 22 Senso...

Page 7: ...6 3 Remove from Service 6 3 Remove Terminal Block 6 3 Remove Feature Assembly 6 4 Remove the Sensor from the Housing 6 4 Re assembly Procedures 6 5 Attach the Sensor to the Wireless Housing 6 5 Insta...

Page 8: ...nt 2160 SECTION B Product Certifications Rosemount 2160 B 1 Approved Manufacturing Locations B 1 European Directive Information B 1 Telecommunication Compliance B 2 FCC and IC Approvals B 2 Canadian R...

Page 9: ...manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Installation of the 2160 in a hazardous environment must be in accordanc...

Page 10: ...ication data as well as ordering information Appendix B Product Certifications contains approval information DEFINITIONS AND ABBREVIATIONS The following definitions are used in this manual The followi...

Page 11: ...hecking and condition monitoring Programmable switching delay for turbulent or splashing applications Short fork length with extensions up to 118 in 3 m Fast Drip fork design gives quick response time...

Page 12: ...or pipe through the use of a short fork Using Short Fork Technology the Rosemount 2160 can be used in almost all liquid applications Extensive research has maximized the operational effectiveness of t...

Page 13: ...scosity is within the recommended viscosity range see Specifications on page A 1 Check that the liquid density is higher than 31 2 lb ft3 500 kg m3 see Specifications on page A 1 Check for risk of bui...

Page 14: ...00 4160 Rev AB March 2010 Rosemount 2160 1 6 Extended Fork Supports Figure 1 3 Supports Needed for Extended Forks OK OK OK OK 3 28 ft 1 0 m 3 28 ft 1 0 m 3 28 ft 1 0 m 3 28 ft 1 0 m Maximum 3 28 ft 1...

Page 15: ...witchpoint Figure 1 4 Switchpoint NOTE A lower density media will give a switchpoint closer to the connection A higher density media will give a switchpoint closer to the fork tip SP HY SP SP Switchpo...

Page 16: ...ocessing tanks often contain stirrers and agitators to ensure mixing and product fluidity The standard user selectable time delay from 0 to 3600 seconds virtually eliminates the risk of false switchin...

Page 17: ...acts should be protected to prevent premature discharge PRODUCT RECYCLING DISPOSAL Recycling of equipment and packaging should be taken into consideration The product and packaging should be disposed...

Page 18: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 1 10...

Page 19: ...ch It must be installed connected commissioned operated and maintained by suitably qualified personnel only observing any national and local requirements that may apply Use the equipment only as speci...

Page 20: ...s injury If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs high voltage may be present on leads and terminals Use extreme caution...

Page 21: ...ctly When using a Field Communicator any configuration changes made must be sent to the 2160 by using the Send key F2 AMS configuration changes are implemented when the Apply button is clicked AMS Wir...

Page 22: ...ent of connecting wires from a transmitter to the host system 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 1 Join Device to Network Using AMS or a Field Communicator ente...

Page 23: ...roper seal so that metal touches metal but do not over tighten Use caution when handling the Power Module The Power Module may be damaged if dropped from heights in excess of 20 ft 6 1 m REVIEW CONFIG...

Page 24: ...e corresponding number to view each field Review Device Temperature Information To view the device temperature information 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 3...

Page 25: ...Alert 3 2 Mode 3 Variable 4 Direction 5 Limit 6 Band 1 Configure Alert 4 2 Mode 3 Variable 4 Direction 5 Limit 6 Band 1 Manufacturer 2 Device Type 3 Device Revision 4 Software Revision 5 Hardware Revi...

Page 26: ...TUP Temperature Units The Unit setting allows the Electronics Temperature process variable to be displayed in Farenheit F or Celsius C To view the electronics temperature menu 1 From the Home screen s...

Page 27: ...Delay Media Density The frequency of the vibrating fork sensor can be affected by the process liquid density Use Media Density to select one of the following options Normal Select when the liquid spe...

Page 28: ...engineering units and the fourth line displays Error when there is an alarm condition The LCD display can also display diagnostic messages The bar graph represents the network connectivity status See...

Page 29: ...onfigure Alerts 4 Follow the on screen instructions to configure up to four alerts Alert 1 Alert 2 Alert 3 and Alert 4 Each alert requires the following information Mode Disabled default or enabled al...

Page 30: ...20 to 1000 ms and is adjustable in 20 ms steps Alternatively the setting AUTO is for the Rosemount 2160 to automatically calculate a delay To change or view the measurement time 1 From the Home scree...

Page 31: ...een select 2 Configure 2 Select 2 Manual Setup 3 Select 2 Operation 4 Select 2 Sensor 5 Select 4 Sensor Fault Delay 6 Follow the on screen instructions to configure the sensor fault delay Update Rate...

Page 32: ...mode the fork sensor is energized for the period set by the update rate see Update Rate 1 on page 2 13 To view or change Power Mode 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3...

Page 33: ...ce Granted Step 3 Network Bandwidth Allocated Step 4 Network Join Complete To view the join status of the Rosemount 2160 1 From the Home screen select 3 Service Tools 2 Select 3 Communications 3 Selec...

Page 34: ...heck the Join Key and Network ID To view the number of attempts made to join a secure network 1 From the Home screen select 3 Service Tools 2 Select 3 Communications 3 Select 6 Number of Join Attempts...

Page 35: ...ing process temperature To view the uncompensated frequency 1 From the Home screen select 3 Service Tools 2 Select 4 Maintenance 3 Select 1 Diagnostics 4 Select 1 Sensor 5 Select 2 Uncompensated Frequ...

Page 36: ...range Fault indicated when in Enhanced Mode only Zero The frequency below which the sensor frequency is considered to be 0 Hz Fault indicated when in Enhanced Mode only NOTE When the 2160 is operating...

Page 37: ...eld and this increments the counter Fault Count This counter increments each time there is a Fault condition see Sensor Status on page 2 18 This counter can be reset to zero Sensor Status Sensor State...

Page 38: ...s Time Since Output Change The time elapsed since the PV Output State last changed from Wet to Dry or Dry to Wet This timer can be reset to zero Total Time Dry The total time that the PV Output State...

Page 39: ...tween the new dry fork frequency and original factory set Dry Fork Frequency value page 2 21 If the difference is greater than Allowable Change In Dry Fork Frequency page 2 12 the re calibration is re...

Page 40: ...et or Dry To start the output state simulation 1 From the Home screen select 3 Service Tools 2 Select 1 Sensor Output Mode 3 Select 0 0 for Dry or 1 0 for Wet This mode is cancelled by setting the mod...

Page 41: ...configuration data The default is the transmitter tag number d Ensure that the data type is set to STANDARD If the data type is NOT STANDARD select 3 Data Type to set the data type to STANDARD e Selec...

Page 42: ...he Compare Configurations window appears showing the Current values of the copied device on one side and mostly blank fields on the other User Configuration side 6 Transfer values from the current con...

Page 43: ...y Installation of the 2160 in a hazardous environment must be in accordance with the appropriate local national and international standards codes and practices Please review the approvals section of t...

Page 44: ...he network faster For more information see the Smart Wireless Gateway Manual Document Number 00809 0200 4420 Antenna Position The antenna should be positioned vertically either straight up or straight...

Page 45: ...pulling out rotating and snapping back into place NOTE If LCD pins are inadvertently removed from the interface board carefully re insert the pins before snapping the LCD display back into place Groun...

Page 46: ...3 Handling The 2160 Figure 3 4 Do Not Alter The 2160 Do not alter the 2160 in any way Device Identification See Appendix B Product Certifications for device approvals Figure 3 5 Device Identification...

Page 47: ...the forks do not come into contact with the tank wall any internal fittings or obstructions Ensure there is sufficient distance between build up on the tank wall and the fork see Figure 1 2 on page 1...

Page 48: ...o install the battery perform the following procedure 1 Remove the housing cover on the battery compartment side Figure 3 6 The battery supplies all power to the 2160 2 Connect the battery 3 Replace t...

Page 49: ...napping back into place If LCD pins are inadvertently removed from the interface board carefully re insert the pins before snapping the LCD display back into place Use the following procedure and Figu...

Page 50: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 3 8 Mechanical Sealing Figure 3 8 Sealing PTFE Teflon Gasket NPT BSPT R Thread BSPP G Thread...

Page 51: ...indicated in Figure 3 9 Figure 3 9 Correct Fork Alignment Pipe Installation Figure 3 10 Pipe Installation NOTE The housing and antenna have been rotated for an optimal viewing position and strongest...

Page 52: ...March 2010 Rosemount 2160 3 10 Tank Installation Figure 3 11 Tank Installation NOTE The housing and antenna have been rotated for an optimal viewing position and strongest wireless signal See Housing...

Page 53: ...igure 3 12 Minimum Nozzle Diameter NOTE The housing and antenna have been rotated for an optimal viewing position and strongest wireless signal See Housing Rotation on page 3 3 Tightening the 2160 Fig...

Page 54: ...0100 4160 Rev AB March 2010 Rosemount 2160 3 12 Insulation 2160 E Only Figure 3 14 Insulation Operations Figure 3 15 High Level Alarm Figure 3 16 Low Level Alarm OK 2 1 in 55 mm 2 1 in 55 mm Dry 0 0 W...

Page 55: ...AB March 2010 3 13 Rosemount 2160 Figure 3 17 Overfill Protection Figure 3 18 Pump Control Figure 3 19 Pump or Empty Pipe Protection Dry 0 0 Dry 0 0 Wet 1 0 Dry 0 0 Wet 1 0 Dry 0 0 Dry 0 0 Wet 1 0 Wet...

Page 56: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 3 14...

Page 57: ...injury Installation of the 2160 in a hazardous environment must be in accordance with the appropriate local national and international standards codes and practices Please review the approvals sectio...

Page 58: ...must match the Network ID and Join Key of the Gateway Local Display The LCD displays the Primary Variable PV value at the configured update rate but no faster than once very 60 seconds See Network Di...

Page 59: ...le devices it may take up to five minutes It may take up to 60 minutes for multiple new devices to join the existing network NOTE If the device joins the network and immediately has an alarm present i...

Page 60: ...been enabled on the Gateway The Network ID and Join Key in the device must match the Network ID and Join Key of the Gateway The Network ID and Join Key may be obtained from the Gateway on the Setup Ne...

Page 61: ...or serious injury Installation of the 2160 in a hazardous environment must be in accordance with the appropriate local national and international standards codes and practices Please review the appro...

Page 62: ...mine the 2160 for damage If it is damaged do not use Ensure the covers blanking plugs and antenna are fitted securely Figure 5 1 Inspect the 2160 for Damage MAINTENANCE NOTE Only use a soft brush to c...

Page 63: ...o the Rosemount 2160 All Segments On used to visually determine if there are any bad segments on the LCD Device Identification used to determine Device Type Device Information Tag user entered tag whi...

Page 64: ...ed SV Screen fork switch frequency TV Screen feature board temperature value QV Screen battery voltage Alert Screen at least one alert is present this screen will not display if no alerts are present...

Page 65: ...correct join key this ID tells the user what network the device can connect with Diagnostic Button Screen 4 11 the device has joined a network and has been fully configured and has multiple parents Di...

Page 66: ...active search Diagnostic Button Screen 4 5 the device is in passive search Diagnostic Button Screen 4 6 the device couldn t find the network and is in deep sleep mode to preserve battery power Diagno...

Page 67: ...ice Information Status there is a critical error which may prevent the device from operating correctly Check additional status screens for more information PV Screen fork switch state SV Screen fork s...

Page 68: ...address the Rosemount 1420 Wireless Gateway may use this to help identify devices if no unique user tag is available Diagnostic Button Screen 7 1 the terminal voltage has dropped below level of operat...

Page 69: ...status to identify which configuration item s need to be corrected Diagnostic Button Screen 9 2 configuration of the transmitter is invalid such that non critical operation of the device may be affec...

Page 70: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 5 10...

Page 71: ...or serious injury Installation of the 2160 in a hazardous environment must be in accordance with the appropriate local national and international standards codes and practices Please review the appro...

Page 72: ...ode is not disabled Fast Key sequence 2 2 5 1 Does not switch output state There is no power check the battery is installed correctly Try another battery Fork is damaged replace the 2160 Thick encrust...

Page 73: ...e them The flanged 2160 is attached to the process connection by bolts Remove the bolts and separate the switch from the process connection Leave the process connection in place and ready for re insta...

Page 74: ...removing the assembly 5 Pull out the assembly to expose and locate the sensor connector and antenna connector 6 Remove the LCD Display if applicable To do this hold in the two clips and pull outward...

Page 75: ...r and tighten so that metal contacts metal Install the Terminal Block 1 Gently slide the terminal block into the housing making sure the pins from the PlantWeb housing properly engage the receptacles...

Page 76: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 6 6...

Page 77: ...er Module Pack PBT Antenna PBT PC integrated omnidirectional antenna Process Connection Threaded Connection R 3 4 in and 1 in BSPT G 3 4 in and 1 in BSPP 3 4 in and 1 in NPT Material 316 316L SST 1 44...

Page 78: ...he O ring seal version of the 2160 See Spare Parts and Accessories on page 15 Fork Length Short fork for minimum intrusion installation The minimum length is 2 in Extended Lengths The maximum extended...

Page 79: ...Hysteresis Water 0 039 in 1 mm nominal Switching Point Water 0 5 in 13 mm from fork tip if mounted vertically 0 5 in 13 mm from the fork edge if mounted horizontally The switch point varies with diff...

Page 80: ...Pressure Table A 3 Maximum Flange Pressure Rating Flange Standard SST Flanges 1 1 ASTM stainless steel ASME B16 5 Class 150 275 psig 2 2 At 100 F 38 C the pressure rating decreases with an increasing...

Page 81: ...000 cP centiPoise Solids Content and Coating The maximum recommended diameter of solid particles in the liquid is 0 2 in 5 mm For coating products avoid bridging of forks fork to fork CIP Clean In Pla...

Page 82: ...ontally 0 5 13 Switchpoint When Mounted Vertically 3 4 in or 1 in Thread 6 1 154 No LCD Fitted 1 14 29 for 1 in Thread 0 9 23 for 3 4 in Thread 1 7 44 2 7 69 Minimum To Allow Removal Of Cover View On...

Page 83: ...r 1 in Thread E M 1 7 44 0 5 13 Switchpoint When Mounted Horizontally 0 5 13 Switchpoint When Mounted Vertically 1 14 29 for 1 in Thread 0 9 23 for 3 4 in Thread 90 14 4 367 6 8 172 1 6 40 A F Hexagon...

Page 84: ...1 7 44 4 0 102 0 5 13 Switchpoint When Mounted Horizontally 1 14 29 for 11 2 in or Larger Flange 0 9 23 for up to 1 in Flange 0 5 13 Switchpoint When Mounted Vertically 2160 S 2160 E 7 0 177 3 5 90 3...

Page 85: ...1 14 29 for 11 2 in or Larger Flange 0 9 23 for up to 1 in Flange 0 5 13 Switchpoint When Mounted Vertically 7 0 177 13 8 351 1 7 44 0 5 13 Switchpoint Mounted Horizontally 1 14 29 for 11 2 in or Larg...

Page 86: ...hen Mounted Vertically 0 5 13 Switchpoint When Mounted Vertically 0 5 13 Switchpoint When Mounted Horizontally 2 5 64 7 1 179 14 9 379 1 2 in 38 or 2 in 51 Tri Clamp 2160 S 2160 E 3 5 90 3 5 90 6 1 15...

Page 87: ...Vertically 0 5 13 Switchpoint Mounted Vertically 0 5 13 Switchpoint When Mounted Horizontally 3 1 78 7 0 178 14 6 372 1 in Thread 2160 S 2160 E 3 5 90 3 5 90 6 1 154 No LCD Fitted Minimum To Allow Rem...

Page 88: ...mm No Extended Length Version No Extended Length Version A A 1 14 29 1 7 44 1 2 in 38 or 2 in 51 Tri Clamp E M 0 5 13 Switchpoint When Mounted Vertically 0 5 13 Switchpoint When Mounted Horizontally 1...

Page 89: ...4 F 70 C 500 F 260 C Material of Construction Process Connection Fork Standard Standard S 1 316 316L Stainless Steel 1 4401 1 4404 dual certified Expanded H 2 Alloy C UNS N10002 Alloy C 276 UNS N10276...

Page 90: ...nfiguration Option Standard Standard C1 Factory configure Date Descriptor Message Fields and Wireless Parameters Calibration Data Certification Standard Standard Q4 Certificate of functional test Mate...

Page 91: ...1 grade X carbon fiber with rubber binder 02100 1040 0001 Seal for 3 4 in BSPP G3 4A Material Non asbestos BS7531 grade X carbon fiber with rubber binder 02100 1010 0001 Hygienic adaptor boss 1 in BSP...

Page 92: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 A 16...

Page 93: ...ngapore European Directive Information The EC declaration of conformity for all applicable European directives for this product can be found at www rosemount com A hard copy may be obtained by contact...

Page 94: ...e undesired operation FCC ID LW2RM2510 IC ID 2731A RM2510 Canadian Registration Number CRN 0F04227 2 NOTE Rosemount 2160 CSA approved vibrating fork level switch model 2160 S I6 when configured with 3...

Page 95: ...Baseefa 09ATEX0253X II 1 G Ex ia IIC T4 T2 Ta 40 to 70 C IP66 For use with Rosemount SmartPower options P N 753 9220 0001 only Special conditions for safe use The surface resistivity of the antenna is...

Page 96: ...INSICALLY SAFE CIRCUITS SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY OR SUITABILITY FOR 2 DIVISION 2 WARNING THE SURFACE RESISTIVITY OF THE ANTENNA IS GREATER THAN 1GOhm TO AVOID 3 ELECTROST...

Page 97: ...TEMPERATURE Ta 50 C MINIMUM PROCESS TEMPERATURE Tp 70 C NOTES INSTALLATION OF EQUIPMENT INCLUDING ANY GROUNDING ARRANGEMENT TO BE IN 1 ACCORDANCE WITH CANADIAN ELECTRICAL CODE RECOMMENDED PRACTICE FOR...

Page 98: ...Reference Manual 00809 0100 4160 Rev AB March 2010 Rosemount 2160 B 6...

Page 99: ......

Page 100: ...t Inc Emerson Process Management Rosemount Inc 8200 Market Boulevard Chanhassen MN 55317 USA T U S 1 800 999 9307 T International 952 906 8888 F 952 949 7001 www rosemount com Emerson Process Manageme...

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