Winget CUMFLOW RP150XD MK2 Parts & Operation Manual Download Page 1

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CUMFLOW RP1

0XD MK2

ROTATING PAN MIXER

PARTS

OPERATION MANUAL

WINGET LIMITED

PO BOX 41

EDGEFOLD INDUSTRIAL ESTATE

PLODDER LANE

BOLTON

LANCS

BL4 OLS

Tel: ++ 44 (0) 1204 854650
Fax: ++ 44 (0) 1204 854663

[email protected]

www.winget.co.uk

Summary of Contents for CUMFLOW RP150XD MK2

Page 1: ...ER PARTS OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel 44 0 1204 854650 Fax 44 0 1204 854663 crokersales winget co uk parts winget co uk se...

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Page 3: ...ION 3 TECHNICAL SPECIFICATION AND MAINTENANCE 3 1 Technical Specification 3 2 Shutdown Procedure and Maintenance 3 3 Lubrication 3 4 Gear Unit Maintenance SECTION 4 MIXER SPARE PARTS 4 1 Mixing Pan Dr...

Page 4: ...fer from your machine Winget Limited can accept no responsibility for incorrectly supplied parts unless the machine serial number part number and a full description of the items required is given when...

Page 5: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION RP150XD MK2...

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Page 7: ...get co uk parts winget co uk service winget co uk ORDERING SPARES To help us to complete your order promptly and correctly we need Machine type and serial number Description and quantity of parts requ...

Page 8: ...y should not be modified in any way and only replaced with GENUINE CROKER spares obtained from WINGET LIMITED A daily check is advisable to ensure that the Blades Wearing parts are secure and undamage...

Page 9: ...RS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY UNLESS PREVIOUSLY AGREED IN WRITING THE MANUFACTURERS WILL ACCEPT NO LIABILITY FOR DAMAGE TO PROPERTY PERS...

Page 10: ...mounted on supports of adequate strength and rigidity to prevent undue vibration when mixing and securely bolted 3 3 Mixer frame to be level on structure add packers as required 3 4 Check that pan is...

Page 11: ...cedures detailed in your companies Heath and Safety Policy at all times 6 3 Ensure all storage bins containing materials to be mixed are isolated MAINTENANCE 7 1 Ensure that all maintenance is carried...

Page 12: ...tlining weights etc 8 7 Refer to Method Statement when installation and commissioning is responsibility of Croker Nett Weights Max kgs 9 1 RP100XD 900 RP1250XD 4840 RP150XD 1100 RP1500XD 4980 RP200XD...

Page 13: ...INSTALLATION DRAWING...

Page 14: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...

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Page 16: ...sing certified lifting gear of suitable capacity by a competent person An outline drawing and bolt hold plan is normally sent prior to the despatch of the machine and will enable preparations to be ma...

Page 17: ...n rack and drive gear are in mesh Also check that all the blade clearances are in line with the maintenance instructions On connecting to the power supply the wiring diagram must be referred to Note i...

Page 18: ...n When the mixing pan is removed the mixer cannot be operated as the proximity switches need to sense the pan in position to complete the electrical circuit 7 On completion of the mixing cycle the rai...

Page 19: ...ble lifting equipment Do not operate the mixer with any of the guards removed safety devices or interlocks disconnected They are there to offer you some protection ensure they are correctly maintained...

Page 20: ...hat the wheels are equally spaced to each side of the mainframe chassis 6 Fully raise the Mixing Star by means of the handwheel and allow the pan to come to a complete stop Manually rotate the pan unt...

Page 21: ...n be easily and quickly positioned over the rack and lowered into place 9 On no account must attempts be made to engage the trolley with the mixer mainframe chassis unless the Star Drive is raised and...

Page 22: ...on the control panel 4 Ensure the red emergency stop plunger on the front of the control panel is not depressed 5 Press the green start button 6 With both hands on the hand wheel rotate the hand wheel...

Page 23: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...

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Page 25: ...ally enclosed geared electric motor to suit 3 phase 50 cycles 380 420 volts a c supply Mixing star drive 3 0kw totally enclosed geared electric motor to suit 3 phase 50 cycles 380 420 volts a c supply...

Page 26: ...WEIGHTS UNLADEN 1100kg approx Weight of additional pan 95kg approx PAN LIFTING TROLLEY RHS steel frame mounted on four industrial castors with tubular section handle...

Page 27: ...lable from WINGET LIMITED 4 Ensure all safety guards and interlocks are reinstated prior to operating the mixer 5 Main items of wear see Section 4 A Star Blades B Fixed Blade Access to mixing pan inte...

Page 28: ...o cross check oil type and capacity NOTE Total Carter SP220 is a synthetic oil and should not be mixed with mineral oils such as Mobil Mobilgear 630 unless the gearbox is thoroughly flushed out after...

Page 29: ...as well as the cover lattice of the fan bonnet should be kept clean in order not to endanger the cooling of the motor with dust and dirt Although the bearings of the motor have life time lubrication...

Page 30: ...LUBRICATION CHART...

Page 31: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...

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Page 33: ...Ph 50Hz as listed overleaf When ordering spares for the motors gearbox or control panel it is important that this is stated Star Drive Gearmotor Unit Specification USA Canada C402N0250IE2D100L4 70 RPM...

Page 34: ...RP150XD MK2 MIXING PAN DRIVE...

Page 35: ...TERNATIVE 1 2 X 7 16 X6 CUT TO SIZE 1 15 CR460022 BEVEL PINION 1 16 CR150925 BEVEL PINION SHAFT BEARING 1 16A 176S01 COVER NIPPLE GREASE 1 16B 7S06 NUT M16 2 16C 11S06P SCREW SET M16 X 80 2 17 8S05J B...

Page 36: ...RP150XD MK2 STAR DRIVE ASSEMBLY ASSEMBLED LENGTH OF COUPLING ITEM 3 ON SHAFTS IS 73MM...

Page 37: ...60 2 8 CR460024 GEAR BEVEL 2 8A 57S05D2 GRUB SCREW M8 6 8B 555116600 PLATE GEAR RETAINING 2 8C 11S04D SCREW SET M10 X 30 2 8D 17S05 WASHER SPRING M10 2 8E 267S06 WASHER FLAT M10 2 9 CR329046 KEY FEATH...

Page 38: ...FLAT M12 4 24B 105S05 WASHER TAPER M12 4 24C 61S05 NUT BINX M12 4 25 8S04J BOLT M10 X 65 4 25A 267S07 WASHER FLAT M12 4 25B 61S04 NUT BINX M10 4 26 CR26100867 STAR ARM CHASSIS FRAME 1 RP150XD MK2 STA...

Page 39: ...RP150XD MK2 MIXING STAR ASSEMBLY...

Page 40: ...NGER STAR BLADE 2 26A CR269149 EXTENSION STAR BLADE FINGER NOT ILLUSTRATED 2 28 CR210142 BRACKET FIXED BLADE 1 28A 333104020 NIPPLE GREASE 1 4 BSP STRAIGHT 1 28B 176S01 COVER NIPPLE GREASE 1 29 CR2604...

Page 41: ...RP150XD MK2 MIXING STAR LIFTING ARRANGEMENT...

Page 42: ...ERLOCK SPROCKET 1 13 304710825 KEY HANDWHEEL BUSH 1 14 CR20100874 CHAIN TILTING 1 14A 134104002 LINK SPLIT CHAIN 1 15 CR200134 BOLT BLOCK DRAW CHAIN 1 16 CR200072 LINK ATTACHMENT CHAIN END 1 17 304712...

Page 43: ...RP150XD MK2 COVERS GUARDS...

Page 44: ...53100897 COVER INSPECTION HOUSING SIDE R H NOT ILLUS 1 6A 11S03B SCREW SET M8 X 20 4 6B 17S04 WASHER SPRING M8 4 6C 267S05 WASHER FLAT M8 4 6D CR53100909 COVER INSPECTION HOUSING SIDE L H NOT ILLUS 1...

Page 45: ...COVER SIDE RH 1 13A CR54100884 GUARD PAN COVER SIDE LH 1 13B CR54100885 GUARD PAN COVER REAR NOT ILLUSTRATED 1 13C 11S03B SCREW SET M8 X 20 21 13D 17S04 WASHER SPRING M8 21 13E 267S05 WASHER FLAT M8 2...

Page 46: ...PAGE INTENTIONALLY BLANK...

Page 47: ...TING 1 9 11S02C SCREW SET M6 X 25 2 10 17S03 WASHER SPRING M6 2 11 267S04 WASHER FLAT M6 2 12 CR54100863 BRACKET PROXIMITY SWITCH PAN 2 13 11S03C SCREW SET M8 X 25 4 14 267S05 WASHER FLAT M8 4 15 17S0...

Page 48: ...UE 8 5 144799000 CABLE 1 5MM SQ G Y 6491X H07 4MT 6 144700100 CABLE 1 5MM SQ RED 6491X H07 4MT 7 144798000 CABLE 1 5MM SQ BLACK 6491X H07 4MT 8 CR229103 CABLE 2 5MM SQ RED 6491X H07 3MT 9 CR229104 CAB...

Page 49: ...RP150XD MK2 DECALS AND LOGOS CROKER CUMFLOW RP150XD 1 2 4 5 6 7 8 9 10 11 12 13...

Page 50: ...2003665 DECAL SLING POINT 4 6 V2003598 DECAL BRITISH MADE 2 7 V2004307 DECAL ELECTRICAL HAZARD 2 8 V2004223 DECAL CE MARK 1 9 V2004229 DECAL OPERATORS HANDBOOK 2 10 V2004744 DECAL EYE PROTECTION 2 11...

Page 51: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...

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Page 53: ...RP150XD MK2 FOUR WHEEL PAN TROLLEY...

Page 54: ...OLT HANDLE RETAINING M8 x 45 2 19 61S03 NUT BINX M8 2 20 CR449001 CASTOR SWIVEL REAR ASSEMBLY 2 INDIVIDUAL WHEEL ITEMS AVAILABLE AS FOLLOWS 20A CR449002 WHEEL ASSEMBLY C W BEARING 1 20B CR449005 WHEEL...

Page 55: ...ION 1 2 101S05D RIVET POP 4 3 V2005132 TOOL KIT 1 4 CR54100774 TOOL BOX 1 5 11S04B SCREW SET M10 2 6 17S05 WASHER SPRING M10 2 7 7S04 NUT M10 2 RP150XD MK2 ADDITIONAL PARTS REQUIREMENT MoD ADDITIONAL...

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Page 57: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...

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Page 63: ...WINGET 04B dwg 04 03 03 16 09 48 Scaled to fit...

Page 64: ...WINGET 04C dwg 04 03 03 16 10 57 Scaled to fit...

Page 65: ...WINGET 04A dwg 04 03 03 16 08 44 Scaled to fit...

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Page 85: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 MISCELLANEOUS...

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Page 87: ...7 1 NOISE DETAILS Measured in accordance with Article V of Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors the noise levels should not exceed 105Lwa...

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