Windsor Saber Cutter 10052360, Operator Instructions Manual

Page: 3 / 92

TABLE OF CONTENTS
CUTTER 24V 86036830 06/20/07
3
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Safety Label Location. ..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
How the Machine Works. ..............................3-3
Components..................................................3-4
Controls.........................................................3-5
Machine Operation........................................3-9
Pre-Run Machine Inspection......................3-9
Starting Machine. .......................................3-9
Emergency Stop Procedures .....................3-9
Filling the Solution Tank.............................3-9
Scrubbing................................................ 3-10
Emptying & Cleaning Tanks.................... 3-11
MAINTENANCE
Service Schedule .............................. ........ 4-1
Batteries........................................................4-3
Battery Maintenance. .................................4-3
Checking Battery Specific Gravity..............4-4
Charging the Batteries. ..............................4-4
Changing Batteries. ...................................4-5
Battery Connections...................................4-5
Squeegee Blades..........................................4-6
Adjusting Squeegee......................................4-6
Replace or Rotate Rear Squeegee Blade.. ..4-6
Replace or Rotate Front Squeegee Blade. ..4-6
Adjusting Squeegee Pitch................. ........ ..4-7
Adjusting Rear Deflection. ................ ........ ..4-7
Replacing Aqua-Mizer Squeege Blades .......4-7
Scrub Brushes. .............................................4-8
Types. ........................................................4-8
Replacing or Installing Scrub Brushes .......4-8
Float Shut-Off................................................4-8
Solution Strainer ...........................................4-9
Brush Motor Replacement ............................4-9
Traction Motor Brush Replacement .. .........4-10
Circuit Breaker .................................. .........4-10
Brush Shrouds & Brush Skirts .......... .........4-10
Vacuum Motors................................. .........4-11
Actuator Scrub Deck......................... .........4-12
Greasing Axles ................................. .........4-13
Machine Troubleshooting ................. .........4-14
GROUP PARTS LIST
Control Handle............................................ 5-1
Cover (Front) & Tank Mount ....................... 5-3
Cover (Top) & Tank Mount ......................... 5-5
Decal........................................................... 5-7
Electrical Panel ........................................... 5-9
Lift Handle................................................... 5-11
Lift Handle Linkage ..................................... 5-13
Recovery Tank............................................ 5-15
Scrub Brush/Pad Driver .............................. 5-17
Scrub Deck Aqua-Mizer.............................. 5-19
Scrub Deck Motors ..................................... 5-21
Scrub Deck Skirt ......................................... 5-23
Scrub Deck Lift Linkage.............................. 5-25
Scrub Deck Lift ........................................... 5-27
Solution....................................................... 5-31
Squeegee ................................................... 5-35
Squeegee Lift Linkage (Lower)................... 5-37
Vacuum....................................................... 5-39
Wheels & Frame ......................................... 5-41
Wiring-Battery ............................................. 5-43
Wiring-Control Panel................................... 5-45
Wiring-Main Harness .................................. 5-47
Wiring-Schematic........................................ 5-49
Brake-Option............................................... 5-51
Emergency Stop-Option ............................. 5-53
Accessory Pump-Option ............................. 5-55
Suggested Spare Parts............................... 5-57
Notes .......................................................... 5-58
EC Declaration of Conformity ..................... 5-59
Warranty ..................................................... 5-60