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15V 

Page 7 of 

26 

1. 

Remove  elbows 

old  pump  and 

install on  new pump using  pipe 
sealant 

CAUTION 

if  a vise is used to  hold 

pump,  see  photo  for  correct  way  to 
clamp pump  Do  not overtighten 
as 

could 

cause 

Internal damage 

pump. 

caution should 

be 

to 

keep 

material lrom 

pump during assembly. 

19 

4. 

Disconnect solenoid leads 

from terminal 

5.  Use wrench 

to 

remove solenoid valve 

6. 

Clean,  inspect or  replace as required 

ROTARY  UNION AND  SOLENOID VALVE 

1. 

as  outlined in Steps 

4 under 

Valve 

2. 

front 

of  machine and tilt backwards 

until machine rests on control handle 
(Photo 12) 

3. 

Remove belt access cover  (Photo 14) 

block and top of  capacitor 

from rotary union 

2. 

Install pulley 

on  pump shaft  at  dimen- 

sion shown in Photo W17  (1 1/32 
between pump face and pulley flange) 

3. 

Set  pump  in  position 

on  main  frame 

and 

belt on 

Install screws 

and 

that  hold 

Slide pump 

forward 

to 

tighten  belt  and  tighten 

pump mounting screws 

4. 

Install 

access 

ma- 

chine 

to 

and install tank 

assembly. 

Reinstall spinner assembly  Put 

-- 

in tank and test 

-- 

/ I  

ROTARY UNION 
SOLENOID VALVE 
REMOVAL 

SOLENOID 

VALVE ONLY: 

1. 

Disconnect  machine power cord  from 

To 

access  solenoid  valve,  refer 

to 

electrical source 

“Tank  Removal”  instructions 

3. 

Remove  hosebarb from  solenoid  (the 
special push 

hosebarb allows hose 

to 

swivel  during  removal  without 

damage to hose) 

4. 

Remove 

belt 

from rotary union pulley 

(roll 

off 

being careful  not 

to 

damage 

belt) 

22 

5. 

Loosen set  screws 

(2) 

in  pulley  and 

remove pulley from  rotary union shalt 
(use gear puller) 

6.  Remove 

screws holding rotary 

to 

main  frame 

and 

out  solenoid 

valve and rotary union assembly 

7.  Inspect, 

or 

replace as 

required 

(Refer 

to 

rotary  union breakdown for 

replacement parts 

ROTARY 

INSTALLATION 

Position rotary 

on main 

and install mounting screws 

23 

2.  Slide  pulley  on  shaft 

to 

dimension 

noted and tighten  set  screws 

16 

inch between pulley and frame.) 

3. 

Install  belt  on  pulley  (roll  belt  onto 
pulley 

as 

shown 

Photo 20).  If 

belt 

is 

loose.  tighten  by  adjusting drive motor 
or  refer 

to  “Belt 

Adjustment“ 

in- 

structions 

4. 

Install  belt  access cover  and spinner 

assembly 

5. 

Lower  machine 

to  floor  and  install 

tanks 

6. 

solution in tank and test machine 

BELT 

REPLACEMENT! 

ADJUSTMENT 

Disconnect  machine power cord  from 

electrical source 

2. 

To access drive belts,  refer 

to 

“Tank 

Removal  instructions 

3. 

Lift front of  machine and tilt backwards 
until machine rests on  control handle 
(Photo 12) 

4. 

Remove belt access cover (Photo  14) 

5. 

Loosen  motor  mounting  screws 

(4) 

and slide motor forward  then remove 

Summary of Contents for EM-21A

Page 1: ...ELECTRA MATIC115V Page 1of 26...

Page 2: ...carpet as JET drive motor Glows red when on motor Turns on propelling Control forward pro Release to forward well as start vacuum THRUSTERJET CLUTCH DRIVE MOTOR LINEFUSE Protects pumplspinner drive wh...

Page 3: ...lling solution tank to amd future problems Paths or wide stripes over the carpet can occur with certaintypes of carpets This is due to the lay of the carpet fibers Itwill go away when vacuumed unclean...

Page 4: ...of the ELECTRA MATIC wrth a cleaning cloth using warm water and mild soap STORE ELECTRA MATIC with recovery shoe in the up position Place recovery dome upside down in recovery tank as shown to permit...

Page 5: ...remove unused solution 1 Plug extensioncable from machine into 2 Remove hose from vac shoe and pull properly grounded outlet through guide on handle 1 3 Position dome on waste water tank to allow vac...

Page 6: ...commutator should be check ed for pitting and concentriciiy Vacuum motors can be repaired but such re pairs should be made by a qualified motor repair shop VACUUM MOTOR INSTALLATION 1 Position vac mo...

Page 7: ...machine power cord from 2 To access solenoid valve refer to electrical source Tank Removal instructions 3 Remove hosebarb from solenoid the special push lock hosebarb allows hose to swivel during rem...

Page 8: ...ump in reverse of Step 1 through 6 above MOTOR REMOVAL PUMP ROTARY UNION DRIVE MOTOR 1 Disconnect machine power cord from electrical source 2 To access dnve motor refer to Tank Removal instructions 3...

Page 9: ...g sleeve on outboard side of wheel NOTE Both right and left bearinq assem blies must be pressed in flush with the inside of wheel hubs 37 1 To check assembly hold axle each wheel should rotate forward...

Page 10: ...e 3 set screws in equally to close air gap When air gap can no longer be ad justed clutch must be replaced Care should be taken to insure that dust dirt oil grease soap water etc does not come in cont...

Page 11: ...hen lower adjusting rods 2 if rear shoe is off floor Fig 2 shorten lower adjusting rods 3 Retighten lock nuts on adjusting rods after completing vac shoe adjustment 4 Vsc Shoe Height Adjustment Place...

Page 12: ...er being replaced the gear motor may be grounded or short circuited To test motor for ground or short circuit first disconnect machine power cord from electrical source then disconnect motor lead Mole...

Page 13: ...CONTROL BOX CIRCUIT Bodin PC Control Boord tW 21C w 115V WlRlNO SCHEMATIC m w LOWER CONTROL BOX CIRCUIT lodin w control owlEII 21C u u 220V WlRlNa SCHLWATIC UPPER CONTROLBOX CIRCUIT 7 I I p 220V WlRl...

Page 14: ...ELECTRA MATIC 115V I U I VACUUM CIRCUIT Page 14 of 26 ELECTRICALcin Bodlno Motorand CLUTCH CIRCUIT 14 1...

Page 15: ...ELECTRA MATIC 115V Page 15 of 26 THRUSTER CIRCUIT DRIVE SYSTEM CIRCUIT 15...

Page 16: ...ELECTRA MATIC 115V Page 16 of 26 ELECTRICAL CIRCUIT IDENTIFICATION Bodlno Motor and PC Control Board EM nlC TERMINAL BOX r POWER IN GROUND GROUNDING CIRCUITS EM 21C 16...

Page 17: ...ELECTRA MATIC115V 115V WlRlNa SCHWATIC UPPER CONTROL BOX CIRCUIT Dart PC Control Board TO 115V WIRING SCHEMATIC BASE ASSEMBLY Dart PC Control Board 101 Page 17 of 26 17...

Page 18: ...Contrd m r d CIRCUIT MEAKER 1401s CIRCUIT BREAKER 14027 PSWITCH 72015 0 115VAC INLET POWER 14017 4 C VAC smcn mls VACUUM CIRCUIT DWI PC D I I I T l w A n O 1712s 11R ma t5ov Control b a r d I OROUNDI...

Page 19: ...ELECTRA MATIC 115V Page 19 of 26 CLUTCHCIRCUIT Dart PC Control Board d I 1 I u THRUSTER CIRCUIT Dart PC Control bard 1 DRIVE SY8TLM CIRCUIT Dart PC Control Board 115VAC INLET 4 I l r n...

Page 20: ...ELECTRA MATIC 1 15V 1...

Page 21: ...A A...

Page 22: ...ELECTRA MATIC 115V 53 73030 Skirt Front I 54 31025 Elbow 318 45 St Page 22of 26 EM 21A SOLUTION RECOVERY TANK 22...

Page 23: ...ELECTRA MATIC 115V EM 21C CONTROL PANEL BREAKDOWN Bodino PC Control Board Page 23 of 26 23...

Page 24: ...ELECTRA MATIC 115V CONTROL PANEL BREAKDOWN D8t t PcControl Page24 of 26 0 19 8 2 1 24...

Page 25: ...ELECTRA MATIC 115V Page25of 26 EM 21A LOWER SHROUDS 25...

Page 26: ...or adjustedvac shoe Loose wires at switch or connections Faulty drive motor switch Worn carbon brushes in gear drive motor or faulty motor Fuse blown or circuit breakertripped on machine Faulty speed...

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