Windsor EM-21A Instruction Manual Download Page 9

15V 

Page 9 

of 26

32. 

6. 

Remove  nuts  and  bolts  holding 

flange bearing to frame. 

33. 

7. 

Remove axle assembly from machine 

and  put  on  workbench to service. 

8. 

Remove snap ring on  each  end of 
axle. 

WHEEL AND AXLE 

Install flange bearings on axle.  Po- 
sition set screws (in locking collars) 

over  innermost  flats  on  axle  and 
tighten screws.  (Slight adjustment 
of  bearings may  be necessary when 

reinstalling assembly to frame.) 

2. 

When  replacing  sprocket  on  axle 
note dimension 

approx. 

5/16 

from end of  axle to face of  sprocket. 
(Photo 34) 

34. 

3. 

Replacing 

bearings 

in  wheels.  These  are  directional 

bearings and 

must be installed as 

follows 

35. 

LEFT WHEEL: 

Bearing must be 

pressed in from 

in- 

board side of  wheel 

with knurled end of 

sleeve on 

side of 

wheel. 

36. 

RIGHT WHEEL: 

Bearing must be 

pressed in from 

outboard side of 

wheel with knurled 

end of  bearing 

sleeve on outboard 

side of  wheel. 

NOTE:  Both right and left  bearinq assem- 
blies must  be  pressed in flush  with  the 

of 

wheel hubs. 

37. 

To  check  assembly:  hold  axle 

each  wheel  should  rotate forward 
freely and  lock on shaft when rota- 
tion is reversed. 

TRAVERSE DRIVE MOTOR 

AND CLUTCH REMOVAL 

Motor) 

1. 

Disconnect  machine  power  cable 

from electricat source. 

2.  To  access  traverse drive motor,  re- 

fer 

to 

"Tank 

instructions. 

38 

39. 

3. 

Disconnect  Molex  connector  from 

motor and clutch lead connector. 

4. 

Remove  chain.  NOTE:  Chain  has 
master  link for  easy  removal  (Photo 

31). 

5.  Remove  belt  access  cover 

(Photo 

12) 

and 

bottom 

splash guard (Photo 

30). 

40. 

6. 

screws and nuts holding 

motor and clutch to frame  and 

move motor.  Put on workbench 

7.  To  check motor brushes: 

bottom 

Long 

for 

of 

Roll-Type Spring 

Top 

of 

Note 

low 

end of 

Brush 

out using 

s o w  

undw 

Brush 

Box 

Tab 

Brush 

Box 

Summary of Contents for EM-21A

Page 1: ...ELECTRA MATIC115V Page 1of 26...

Page 2: ...carpet as JET drive motor Glows red when on motor Turns on propelling Control forward pro Release to forward well as start vacuum THRUSTERJET CLUTCH DRIVE MOTOR LINEFUSE Protects pumplspinner drive wh...

Page 3: ...lling solution tank to amd future problems Paths or wide stripes over the carpet can occur with certaintypes of carpets This is due to the lay of the carpet fibers Itwill go away when vacuumed unclean...

Page 4: ...of the ELECTRA MATIC wrth a cleaning cloth using warm water and mild soap STORE ELECTRA MATIC with recovery shoe in the up position Place recovery dome upside down in recovery tank as shown to permit...

Page 5: ...remove unused solution 1 Plug extensioncable from machine into 2 Remove hose from vac shoe and pull properly grounded outlet through guide on handle 1 3 Position dome on waste water tank to allow vac...

Page 6: ...commutator should be check ed for pitting and concentriciiy Vacuum motors can be repaired but such re pairs should be made by a qualified motor repair shop VACUUM MOTOR INSTALLATION 1 Position vac mo...

Page 7: ...machine power cord from 2 To access solenoid valve refer to electrical source Tank Removal instructions 3 Remove hosebarb from solenoid the special push lock hosebarb allows hose to swivel during rem...

Page 8: ...ump in reverse of Step 1 through 6 above MOTOR REMOVAL PUMP ROTARY UNION DRIVE MOTOR 1 Disconnect machine power cord from electrical source 2 To access dnve motor refer to Tank Removal instructions 3...

Page 9: ...g sleeve on outboard side of wheel NOTE Both right and left bearinq assem blies must be pressed in flush with the inside of wheel hubs 37 1 To check assembly hold axle each wheel should rotate forward...

Page 10: ...e 3 set screws in equally to close air gap When air gap can no longer be ad justed clutch must be replaced Care should be taken to insure that dust dirt oil grease soap water etc does not come in cont...

Page 11: ...hen lower adjusting rods 2 if rear shoe is off floor Fig 2 shorten lower adjusting rods 3 Retighten lock nuts on adjusting rods after completing vac shoe adjustment 4 Vsc Shoe Height Adjustment Place...

Page 12: ...er being replaced the gear motor may be grounded or short circuited To test motor for ground or short circuit first disconnect machine power cord from electrical source then disconnect motor lead Mole...

Page 13: ...CONTROL BOX CIRCUIT Bodin PC Control Boord tW 21C w 115V WlRlNO SCHEMATIC m w LOWER CONTROL BOX CIRCUIT lodin w control owlEII 21C u u 220V WlRlNa SCHLWATIC UPPER CONTROLBOX CIRCUIT 7 I I p 220V WlRl...

Page 14: ...ELECTRA MATIC 115V I U I VACUUM CIRCUIT Page 14 of 26 ELECTRICALcin Bodlno Motorand CLUTCH CIRCUIT 14 1...

Page 15: ...ELECTRA MATIC 115V Page 15 of 26 THRUSTER CIRCUIT DRIVE SYSTEM CIRCUIT 15...

Page 16: ...ELECTRA MATIC 115V Page 16 of 26 ELECTRICAL CIRCUIT IDENTIFICATION Bodlno Motor and PC Control Board EM nlC TERMINAL BOX r POWER IN GROUND GROUNDING CIRCUITS EM 21C 16...

Page 17: ...ELECTRA MATIC115V 115V WlRlNa SCHWATIC UPPER CONTROL BOX CIRCUIT Dart PC Control Board TO 115V WIRING SCHEMATIC BASE ASSEMBLY Dart PC Control Board 101 Page 17 of 26 17...

Page 18: ...Contrd m r d CIRCUIT MEAKER 1401s CIRCUIT BREAKER 14027 PSWITCH 72015 0 115VAC INLET POWER 14017 4 C VAC smcn mls VACUUM CIRCUIT DWI PC D I I I T l w A n O 1712s 11R ma t5ov Control b a r d I OROUNDI...

Page 19: ...ELECTRA MATIC 115V Page 19 of 26 CLUTCHCIRCUIT Dart PC Control Board d I 1 I u THRUSTER CIRCUIT Dart PC Control bard 1 DRIVE SY8TLM CIRCUIT Dart PC Control Board 115VAC INLET 4 I l r n...

Page 20: ...ELECTRA MATIC 1 15V 1...

Page 21: ...A A...

Page 22: ...ELECTRA MATIC 115V 53 73030 Skirt Front I 54 31025 Elbow 318 45 St Page 22of 26 EM 21A SOLUTION RECOVERY TANK 22...

Page 23: ...ELECTRA MATIC 115V EM 21C CONTROL PANEL BREAKDOWN Bodino PC Control Board Page 23 of 26 23...

Page 24: ...ELECTRA MATIC 115V CONTROL PANEL BREAKDOWN D8t t PcControl Page24 of 26 0 19 8 2 1 24...

Page 25: ...ELECTRA MATIC 115V Page25of 26 EM 21A LOWER SHROUDS 25...

Page 26: ...or adjustedvac shoe Loose wires at switch or connections Faulty drive motor switch Worn carbon brushes in gear drive motor or faulty motor Fuse blown or circuit breakertripped on machine Faulty speed...

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