Windsor CV24 Operating Instructions Manual Download Page 89

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86398790 Spare Parts List iVac 24 ATV

Drive Lower-Prior to Serial Number (3*)

FOR INSTALLATION OF 8.636-401.0 WITH BRAKE HARNESS AND LOWER HARNESS,

ORDER KIT 8.636-900.0

       FOR CCL TRACTION MOTOR, USE 86331990 BRUSH SET.
       FOR LINIX TRACTION MOTOR, USE 86378410 BRUSH SET.
       BOTH SETS INCLUDED IN KIT.

REF

PART NO.

QTY

DESCRIPTION

SERIAL NO.

FROM

NOTES

86326710

KEY, 5 X 5 X 16

86321670

WASHER, WHEEL SPACER

86319810

AXLE, DRIVE WHEEL

86319670

SLEEVE, BEARING

86364010

MOTOR, TRACTION

86378440

KIT, BRUSHES, DRIVE MOTOR

98408960

BRAKE REPLACEMENT SMALL STAND ON

86342280

SPROCKET, DRIVE 11T

86342320

CHAIN, ISO 08B, 12.7MM PITCH

86319620

FRAME, LOWER DRIVE

86369170

WHEEL, 8.00 X 2.00, GRAY X-GRV

86279630

WASHER, .344IDX1.130ODX.09T PLT

86288500

NUT, M4-.7 HEX STL CL8 ZNPLT

86010670

WASHER, 5/16 X 3/4 SS

86008610

FLANGE, BEARING PRESSED STEEL

86272550

PIN, CLEVIS, 5/16 X 1.00 PLTD

86276070

SCR, 5/16-18 X 3/4 CARRIAGE SS

86134850

WASHER, SPRNG LK, M4, DIN127B, SST

86136640

SCR, M8 X 20 HHMS

86372230

WASHER, EXT TOOTH STAR

86270830

NUT, 5/16-18 HEX NYLOCK SS

86219640

KEY, 1/4 SQ. X 1.5

86332380

ROLLER, 1.1 OD

86001030

BEARING, BALL 3/4 BORE SPHERED

86008660

COTTER 5/16" RING

86232780

CHAIN MASTER LINK 12.7MM

86319650

SPROCKET, DRIVE, 14T

86002830

CABLE TIE .375 X 24.7

86264920

CABLE TIE, 7" UL/CSA

86362040

TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA

86362140

SCREW, M6 X 12MM, HEX FLANGE, PLTD

86348490

NUT, WELD 5/16-18 X .38, TAB BASE, STL

(*1)

86362130

SCREW, 5/16 X 1.50, SHCS, SS, FT

(*1)

86362150

SCREW, M6 X 30MM, HEX FLANGE, PLTD

86333870

LEVER, DRIVE ENGAGEMENT

86271240

NUT, 1/4 PAL STL ZNPLT

Summary of Contents for CV24

Page 1: ...8780 C 04 16 16 Chariot 2 iVac 24 ATV Vacuum Operating Instructions ENG MODELS CV24 1 012 576 0 CVC24 1 012 577 0 From Serial Number Ref No 2 See Serial Number page in Spare Parts List or call manufacturer ...

Page 2: ...ttery powered stand on wide area vacuum intended for commercial use The Chariot iVacuum 24 brushes and vacuums debris from indoor hard and carpeted surfaces and deposits the debris in the debris tray and filter bags The unit also has an accessory wand and hose for cleaning small areas and non floor surfaces Warranty Registration Thank you for purchasing a Kärcher North America product Warranty reg...

Page 3: ... Charger Operating Instructions 30 Selecting a Charge Profile 31 Configuring the IC650 Charger Using a USB Flash Drive 32 Charge Tracking Data 33 Circuit Protection 34 Vacuum Diverter Valve Maintenance 35 Brush Removal 37 Brush Installation 37 Debris Tray Removal 37 Debris Tray Installation 37 Belt Replacement 37 Remove Brush Deck 38 Replace Brush Deck Motor 38 Brush Motor Carbon Brush Replacement...

Page 4: ...ed on the back of the machine The SAFETY section contains important information regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive...

Page 5: ...suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly ...

Page 6: ...les bureaux les chaînes de magasin que pour un usage domestique normal L entretien et les réparations de la machine doivent être effectuées par un personnel qualifié Si de la mousse ou du liquide sort de la machine la mettre hors tension immédiatement Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien Avant de se débarrasser de la machine il est nécessaire de ...

Page 7: ... Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothin...

Page 8: ...ur la machine Il est conseillé de prendre les mesures néces saires pour former le personnel opérateur POUR VOTRE SÉCURITÉ NE PAS MANOEUVRER LA MACHINE Lorsqu on n est pas expérimenté ou qualifié Lorsque le guide d utilisation n est pas été lu ou compris Dans des zones inflammables ou explosives Dans des zones où des objets peuvent tomber LORS DE L ENTRETIEN DE LA MACHINE Éviter les parties amovibl...

Page 9: ...EMPLACEMENT DE L ÉTIQUETTE DE SÉCURITÉ REMARQUE Ces dessins indiquent l emplacement des étiquettes de sécurité sur la machine Si à tout moment les étiquettes deviennent illisibles contactez votre représentant autorisé pour un remplacement rapide CAUTION BATTERY 86252520 86385070 WARNING MOVING PARTS CAUTION CAUTION LABEL 86244310 86398780 Operator Manual iVac 24 ATV ...

Page 10: ...uum motor 72 cfm 33 98 liters per second Maximum suction of vacuum motor 47 3 inches of water 11 7 kPa Bag Capacity 1100 in 18L Mass GVW 613 lbs 280 kg Weight empty without batteries 250 lbs 115 kg Tires 8 in 203mm drive 6 in 156mm rear polyurethane Maximum Speed 2 3 mph 3 7 KPH Brake Electrical parking brake sets automatically whenever operator stops Minimum aisle u turn width 51 in 1295 mm Maxim...

Page 11: ...révu à l usage des personnes enfants y compris avec des possibilités physiques sensorielles ou mentales réduites ou le manque d expérience et de connaissance à moins qu ils aient été donnés la surveillance ou l instruction au sujet de l utilisation de l appareil par une personne chargée de leur sûreté Des enfants devraient être dirigés pour s assurer qu ils ne jouent pas avec l appareil ITEM MEASU...

Page 12: ...y vacuum motor paper vacuum bag and post filter The vacuum draws the dirt off the floor as the machine moves forward The vacuum motor provides suction to draw the fine dirt into the vacuum bag and the debris tray holds large debris The vacuum bag holds the fine dirt The function of the operator control system is to control the direction and speed of the machine The directional control system consi...

Page 13: ...3 Operations Components 1 Accessory Hose 2 Brush Deck 3 Console 4 Control Panel 5 Main Cover 6 Pedal Platform 7 Rear Cover 8 Side Broom 9 Vacuum Bag 1 2 3 4 5 6 7 8 9 86398780 Operator Manual iVac 24 ATV ...

Page 14: ...14 Operations Drive Controls 1 2 3 4 5 6 7 8 9 10 86398780 Operator Manual iVac 24 ATV ...

Page 15: ...any time and apply parking brake To shut the machine power off push the Emergency Stop Switch this will also engage the parking brake and cause the machine to stop immediately To reset the machine rotate the switch clockwise The switch will pop up indicating reset machine 3 DIRECTIONAL CONTROL DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive Each time th...

Page 16: ...RN BUTTON The horn is activated by pressing the horn button 6 STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction 7 SPEED CONTROL Controls the maximum speed of the machine There are two travel only settings slow and fast To change speed rotate the dial to either slow or fast position The slow position is to the left counterclock wise fast to the right to...

Page 17: ...acuum operation The drive remains functional Return the unit to the charging station and charge the batteries NOTE Continuing usage may damage the batteries When the machine is left overnight with less than a full charge the display may initially indicate a full charge It will also indicate a full charge if the batteries are disconnected then reconnected After a few minutes of operation the indica...

Page 18: ...or deep vacuuming In this mode the machine will propel at a slow speed The floating brush deck is in the down position The brushes will agitate the side broom will bring debris into the path of the deck The vacuum will draw the dirt and debris into the debris tray and the vacuum bag Accessory mode This mode is used for using the accessory hose and attachments only The brush and vacuum deck will bo...

Page 19: ... is functioning correctly 2 Stand on the operator platform Throttle pedal must be in neutral position 3 Turn the machine power on by turning key switch clockwise to the ON position 4 Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended 5 Press the Drive Reset Switch 6 Press lightly on the throttle pedal with right foot Emergency Stop P...

Page 20: ... will continue once movement of machine begins Overlap the brush path and avoid transporting over previously cleaned areas Recommended Path To Begin Vacuuming When operating the machine around people pay close attention for unexpected movement Use extra caution around children Lorsque vous utilisez la machine en présence de gens portez une attention particulière aux mouve ments inattendus Soyez pl...

Page 21: ... top of machine 4 Remove backing from vacuum bag s sealing tag Seal top of bag 5 Remove full vacuum bag from vacuum bag housing 6 Clean vacuum bag housing and remove any debris 7 Tilt back panel to retrieve a new clean paper bag from the storage compartment in left side wall of main cover 8 Return back panel to operating position 9 Unfold bag There is a notch in cardboard on top of bag Align notch...

Page 22: ...steering for proper operation Check vacuum bag fullness and change if necessary Clean brushes and check wear Remove bearing cap Clean bearings and cap Empty debris tray Charge batteries Clean off top of batteries Check battery cells with hydrometer Wet cell only Check battery connections are tight Clean battery cases and compartment Clean and check drive tension chain for wear and tension Clean ch...

Page 23: ...23 Maintenance Batteries 1 Cover Retainer Latch 2 Rear Cover 3 Battery Connector Machine 4 Batteries 5 Battery Tray 1 2 3 4 5 86398780 Operator Manual iVac 24 ATV ...

Page 24: ... level below 25 specific gravity below 1 155 Keep all metallic objects off the top of the batteries as they may cause a short circuit Replace worn or damaged cables and terminals Check the electrolyte level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exp...

Page 25: ... protection lorsque vous travaillez avec des batteries Charge batteries in a well ventilated area Chargez les batteries dans un endroit bien ventilé Battery Maintenance 1 When cleaning the batteries use a solution of baking soda and water Do not allow the cleaning fluid to enter the battery cells electrolyte will be neutralized 2 Maintain the proper electrolyte level in each battery cell If a cell...

Page 26: ...e taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C Add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F ...

Page 27: ... off when the batteries are fully charged 1 Stop the machine in a clean well ventilated area next to the charger 2 Turn OFF machine FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Remove rear cover unplug batteries from machine Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when chargi...

Page 28: ...vicing the machine stop on level surface turn off machine and remove key 2 Open the console cover 3 Tilt the rear cover back The rear cover can also be removed for better access 4 If equipped with optional on board charger tilt charger mount to rear of machine 5 Disconnect battery pack from machine 6 Use the proper size open end wrench to discon nect main ground wire first and secure cable termina...

Page 29: ...able input power supply cord set is damaged replace with a cord that is appropriate for your region North America UL or CSA listed approved detachable cord at least 1 8m in length 6 feet 3 conductor 16AWG minimum and rated SJT terminated in a grounding type IEC 60320 C14 plug rated 250V 13A minimum All other regions Safety approved detachable cord 3 conductor 1 5mm minimum rated appropriately for ...

Page 30: ... active USB code meaning that the USB interface is active and the USB flash drive should not be removed The E F and P codes will appear then are followed by three numbers and a period to indicate different conditions e g E 0 0 4 See the Charger Fault Codes or Charger Error Codes sections for details on these conditions and their solutions 4 The Select Charge Profile Button is used to select a char...

Page 31: ...s Hold the button for 10 seconds to confirm your selection Process will time out and profile will remain unchanged if there is 15 seconds of inactivity a profile number is allowed to display three times or if AC power is cycled 4 Once desired charging profile is displayed press and hold button for 10 seconds see Figure 3 to confirm selection and exit Profile Selection Mode 5 Press the Select Charg...

Page 32: ...to begin the reprogramming process When complete the Fault Error USB Indicator will be solid green as shown Troubleshooting If the alarm indicator flashes amber note the error code and retry the update If there is no response to inserting the USB drive when the charger is being used off board check that AC power is available and connected If the charger is installed on board ensure that the charge...

Page 33: ...a flashing green light If you plan to download data from a large number of chargers having more free space on your USB flash drive is recommended If you want to update the software on only some of your chargers it is recommended that you use separate USB flash drives for updating and downloading charge tracking data Figure 5 Insert the USB flash drive to begin the charge data download process This...

Page 34: ...ed reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and corrected 1 5 Amp Protects the deck actuator 18 Amp Protects thebrush motor 3 Amp fuse protects the side broom motor 18 Amp Protects the vacuum motor Circuit Breakers 3 A Fuse 86398780 Operator Manual iVac 24 ATV ...

Page 35: ...acket 3 Loosen screw on left side to allow tank to rotate to the left do not remove screw This will allow better access for valve removal NOTE Remove the post filter for easier access 4 Remove the three 3 screws and washers retaining the diverter valve assembly to the console 5 Gently pull valve assembly from console to avoid damaging valve 6 Reverse steps to re install 1 2 3 4 5 86398780 Operator...

Page 36: ...36 Maintenance Brush Deck 1 Debris Tray 2 Brush Deck Door 3 Side Broom 4 Deck Lift Actuator 1 2 3 4 86398780 Operator Manual iVac 24 ATV ...

Page 37: ...ft Make sure it is fully seated and is driven by the deck system 2 Rotate the brush end caps until the indicator lines on the ends are vertical 3 Lower the brush door and secure with spring clips Debris Tray Removal 1 Release the debris tray spring clip 2 Slide the debris tray away from machine Debris Tray Installation 1 Slide the debris tray into the debris tray mount notch 2 Secure with debris t...

Page 38: ...arbon Brush Replacement 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement 4 Retract spring and install new brush Install connector screw and lead 5 When al...

Page 39: ...m motor Replace motor 9 Reverse steps to install NOTE If vacuum motor is not mounted as shown vacuum may not seal properly resulting in poor performance VACUUM MOTOR BRACKET VACUUM ASSEMBLY MOUNTING SCREWS 3 1 18 VACUUM MOUNTING SCREWS 3 3 8 9 5mm Vacuum Motor Carbon Brushes Carbon Brushes End Cap If armature commutator is grooved extremely pitted or not concentric the motor will need to be replac...

Page 40: ...w that holds each lead Remove the brushes 8 Install the new brushes and reinstall the band 9 Replace the gasket and cover set the drive wheel straight ahead set the steering wheel straight ahead and gently align the steering shaft coupling and slide onto the lower shaft 10 Slowly close the cover and make sure the shaft slides without binding Drive Chain Tension The drive chain should deflect about...

Page 41: ...s generated while pushing the machine and may cause the controller to temporarily stop the machine 6 To re engage the brake push the lever as indi cated 7 Reinstall the access panel and reconnect the batteries Inclines When navigating an incline the machine may come to a stop Turn the machine off Wait 5 minutes and start the machine and proceed up the incline Overheating may occur if you do not wa...

Page 42: ...n brush 8 Replace the gasket and cover set the drive wheel straight ahead set the steering wheel straight ahead and gently align the steering shaft coupling and slide onto the lower shaft 9 Slowly close the cover and make sure the shaft slides without binding Drive Chain Tension The drive chain should deflect about 1 4 inch on either side of the loop when the opposite side is tight To adjust chain...

Page 43: ...n disengaged the machine rolls easily Disengage on a level surface Rotate lever firmly in direction of arrow Inclines When navigating an incline the machine may come to a stop Turn the machine off Wait 5 minutes and start the machine and proceed up the incline Overheating may occur if you do not wait the full 5 minutes Une surchauffe peut se produire si vous n attendez pas les 5 minutes complètes ...

Page 44: ... and a Tie down wrap point on the vacuum bag housing Tie down devices must be of the proper type and strength The combined strength of all tie downs must be strong enough to lift two times the weight of the machine Tie downs must be positioned to prevent the machine from moving forward backward or either side to side Use all four corners of the machine with the tie downs running out opposite direc...

Page 45: ...acle threshold curb etc Remove obstacle or push machine away from obstacle Controller overheated Allow cool down period Loose motor connection Check wires and connections from controller to motor Faulty throttle circuit or potentiometer Check wires and connections from and potentiometer resistance Faulty drive reset circuit or switch Check wires connection and switch Faulty platform circuit or swi...

Page 46: ...led shut assure hose is tight in hose holder Bag or debris tray are full Empty tray replace bag Vacuum diverter valve not actuating Check for debris Check electrical connections Check timer circuit board Brush motors do not run or runs slowly Circuit breaker tripped Reset circuit beaker Low battery charge Charge battery Faulty brush circuit or motor Check wires connections and motor Bag full light...

Page 47: ...ur service agent 4 The battery charge level has fallen below the battery Lockout Level and the controller is inhibiting brush and vacuum functions Charge the battery 5 Not used 6 The controller is being inhibited from driving this may be because the battery charger is connected on board charger only Disconnect battery charger 7 A throttle fault is indicated Make sure that the throttle is in the re...

Page 48: ...48 Suggested Spare Parts 86398780 Operator Manual iVac 24 ATV ...

Page 49: ...49 Notes 86398780 Operator Manual iVac 24 ATV ...

Page 50: ... three 3 years from the date of purchase through authorized service provider No travel coverage for cord electric models See table below for each general product model warranty coverage Upright Vacuums Exceptions and Exclusions Normal wear items not limited to brushes foot pedal cords clutches filters gaskets hoses and bearings will be warranted for manufacturing defects for 90 days from the purch...

Page 51: ... the original warranty period 90 Day Warranty Extension Available Upon receipt of the Machine Registration Kärcher North America will extend by 90 days from the date of purchase by the original end user all items included under the one year provision This applies only to one year items and does not include 90 day wear items This Warranty Shall Not Apply To 1 Any product that has been subject to ab...

Page 52: ......

Page 53: ...86398790 J 05 21 16 Spare Parts List 1 012 576 0 1 012 577 0 Chariot 2 iVac 24 ATV From Serial Number Ref No 2 See Serial Number page or call manufacturer ...

Page 54: ...ption of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustration is shown it displays the older d...

Page 55: ... 34 Drive Lower Prior to SN 3 36 Slew Steering From Serial Number 3 38 Drive Chain Prior to Serial Number 3 40 Drive Mounting From Serial Number 3 42 Drive Mounting Prior to Serial Number 3 44 Frame Rear Wheels 46 Main Cover 48 On Board Charger 50 Pedal Platform 52 Pedal Platform Mounting 54 Steering 56 Vacuum 58 Vacuum Diverter Valve 60 Vacuum Accessories 62 Accessory Hose Optional 64 Wand Bracke...

Page 56: ...4 Bumper 86398790 Spare Parts List iVac 24 ATV 1 2 5 6 3 4 3 7 8 ...

Page 57: ...O FROM NOTES 1 86355220 1 BUMPER TRIM 2 86276980 2 SCREW 5 16 18 X 2 HHCS SS 3 86010670 6 WASHER 5 16 FLAT SS 4 86276070 4 SCR 5 16 18 X 3 4 CARRIAGE SS 5 86270830 4 NUT 5 16 18 HEX NYLOCK SS 6 86323950 1 PAD TIP 7 86327510 4 SCR KA50X16 PT OHS WN1412 A2 SS 8 86339800 1 PAD TIP RIGHT ...

Page 58: ...6 Back Panel 86398790 Spare Parts List iVac 24 ATV 7 6 9 5 10 11 12 2 1 4 12 8 3 A TORQUE 50 IN OZ A A ...

Page 59: ...3 86344800 1 GASKET VAC ENCLOSURE 48 4 86341040 1 BAG VAC 10 PACK 5 86355280 1 HOUSING VAC BAG BLK 6 86327910 2 SCR KA50X25 PT OHS WN1412 PLTD 7 86327590 1 LANYARD 15 0 W LOOP EYE 8 86334210 1 PANEL BACK BLK 9 86173330 2 WASHER M5 FLAT ISO7093 SS 10 86173140 2 SCR KA40X16 PT OVAL WN1412 PL 11 86161800 1 LATCH CONCEALED KEEPER 12 86351660 4 SCR 6 X 1 2 PPH HI LO ZINC PLT ...

Page 60: ...8 Brush Deck Debris Tray 5 3 4 5 6 7 5 9 10 2 1 8 NOTE EXPOSED RAIL ORIENTATION 86398790 Spare Parts List iVac 24 ATV ...

Page 61: ...HCS ISO4762 SS 2 86342400 2 GASKET DEBRIS TRAY END 3 86340290 1 MOUNT DEBRIS TRAY 20 4 86408760 1 CLIP DEBRIS TRAY SPRING 5 86173350 4 WASHER M5 FL ISO7089 SST 6 86024750 1 NUT M5 HEX NYLOCK SS 7 86327510 2 SCR KA50X16 PT OHS WN1412 A2 SS 8 86340280 1 TRAY DEBRIS 20 9 86350590 1 ASM DEBRIS TRAY INLET 10 86342390 2 GASKET DEBRIS TRAY 20 ...

Page 62: ...10 Brush Deck Drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 5 10 11 9 9 11 15 18 17 19 17 A TORQUE 18 IN LBS A A 86398790 Spare Parts List iVac 24 ATV ...

Page 63: ...9570 1 COVER DRIVE HOUSING 7 86224660 1 SPRING TENSIONER 8 86224170 2 SHAFT 6 2 MM BRUSH DRIVE 9 86223780 8 SCR M4X8 ISO4029 CP BLK 10 86223520 3 RING 28MM INT SNAP PHOSPHATE 11 86223490 3 RING 10MM EXTERNAL SNAP 12 86215870 1 BRKT TENSIONER ARM 13 86173350 3 WASHER M5 FL ISO7089 SST 14 86349800 1 SPACER 15OD X 5 3ID X 11L 15 86014990 5 SCR M5X20 SHCS ISO4762 SS 16 86012790 2 SHAFT ASM BRUSH DRIVE...

Page 64: ...12 Brush Deck 1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 7 18 26 3 23 29 30 30 7 A TORQUE 64 IN LBS A 23 32 31 86398790 Spare Parts List iVac 24 ATV ...

Page 65: ...06 SS 13 86374890 1 EXTRUSION DUAL 4 BRUSH 20 14 86339590 1 CAP BRUSH DOOR HINGE FRONT 15 86339580 1 DOOR BRUSH RELEASE 16 86277130 7 SCR 5 16 18X1 00 CARRIAGE SS 17 86273750 6 SCR 1 4 20 X 5 8 HHCS SS 18 86270830 6 NUT 5 16 18 HEX NYLOCK SS 19 86234600 1 COUPLER SPIDER 20 86222130 1 MOTOR 36VDC 86001360 BRUSH SET CCL MOTORS 21 86173340 6 WASHER SPLIT LOCK 1 4 SS 22 86172950 4 SCR M5X12 SHCS ISO47...

Page 66: ...14 Brush Deck Lift From Serial Number 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 14 15 16 17 A TORQUE 10 FT LBS A A 18 86398790 Spare Parts List iVac 24 ATV ...

Page 67: ...0 1 LIFTER DECK 6 86340920 1 PLATE LIFT LINKAGE 7 86340910 2 ARM DECK LIFT 8 86277130 4 SP SCREW 5 16 18X1 00 CARRIAGE SS 9 86005810 2 NUT 1 4 20 HEX NYLOCK SS 10 86010630 2 WASHER 1 4 ID X 5 8 OD SS 11 86341320 1 CHANNEL ACTUATOR LINK 12 86276680 1 SCR 1 4 20 X 1 5 HHMS SS 13 86340930 1 BRKT SPRING MOUNT 14 86341920 1 ACT 36VDC 1 0 STK 8 74LNG 15 86328040 1 PIN CLEVIS 1 4 X 2 0 L 16 86008650 1 CO...

Page 68: ...16 Brush Deck Lift Prior to Serial Number 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 A TORQUE 10 FT LBS A A 14 15 16 17 86398790 Spare Parts List iVac 24 ATV ...

Page 69: ...314ID X 502OD 5 86340820 1 LIFTER DECK 6 86340920 1 PLATE LIFT LINKAGE 7 86340910 2 ARM DECK LIFT 8 86277130 4 SP SCREW 5 16 18X1 00 CARRIAGE SS 9 86005810 2 NUT 1 4 20 HEX NYLOCK SS 10 86010630 2 WASHER 1 4 ID X 5 8 OD SS 11 86341320 1 CHANNEL ACTUATOR LINK 12 86276680 1 SCR 1 4 20 X 1 5 HHMS SS 13 86340930 1 BRKT SPRING MOUNT 14 86341920 1 ACT 36VDC 1 0 STK 8 74LNG 15 86328040 1 PIN CLEVIS 1 4 X...

Page 70: ...18 Brush Deck Lift Mounting 86398790 Spare Parts List iVac 24 ATV 1 2 3 4 5 5 1 2 3 4 6 3 4 7 9 8 1 A TORQUE 10 FT LBS A A A ...

Page 71: ...EW 5 16 18X1 00 CARRIAGE SS 2 86259420 6 WASHER THRUST 51ID X 1 ODBRO 3 86010670 10 WASHER 5 16 FLAT SS 4 86270830 10 NUT 5 16 18 HEX NYLOCK SS 5 86228990 6 BEARING FLNGD 314ID X 502OD 6 86341310 2 BRKT BRUSH DECK PIVOT 7 86276680 1 SCR 1 4 20 X 1 5 HHMS SS 8 86010630 1 WASHER 1 4 ID X 5 8 OD SS 9 86005810 1 NUT 1 4 20 HEX NYLOCK SS ...

Page 72: ...20 Brush Deck Side Broom A TORQUE 10 FT LBS A 1 2 6 7 8 9 10 11 12 13 14 15 16 17 18 5 3 4 86398790 Spare Parts List iVac 24 ATV ...

Page 73: ...1 PIN CLEVIS 1 4 X 2 0 L 7 86322470 1 MOTOR 36VDC 90 DEG 1 16 HP 8 86279140 2 WASHER M6 SPLIT LOCK ZINC PLTD 9 86279070 2 WASHER M6 FLAT 10 86277130 2 SCR 5 16 18X1 00 CARRIAGE SS 11 86275470 2 SCR 10 32 X 5 8 PPHMS SS 12 86274700 2 SCR M6 X 1 X 16 HHCS PLT 13 86270990 2 NUT 10 32 HEX NYLOCK SS 14 86270830 2 NUT 5 16 18 HEX NYLOCK SS 15 86259410 2 WASHER THRUST 51 ID X1ODX 063 16 86228990 2 BEARIN...

Page 74: ...22 Console 86398790 Spare Parts List iVac 24 ATV 19 1 3 4 7 8 10 11 12 15 16 17 13 14 6 18 9 5 2 9 ...

Page 75: ...6238460 4 HOOK STRAP 7 86341700 1 BRACKET SWITCH NO BAG 8 86340740 1 PLATE BAG INLET RETAINER 9 86010630 2 WASHER 1 4 ID X 5 8 OD SS 10 86340650 1 INLET VAC BAG 11 86327830 1 GASKET 188X 31X41 0 12 86327680 1 SWITCH INTERLOCK 13 86273740 2 SCR 1 4 20 X 1 5 HHCS SS 14 86239720 1 HORN 108DB MINATURE W RING 15 86279520 2 WASHER 1 4 ID FLAT BLK 16 86276330 1 SCR 1 4 20 X 1 25 CARRIAGE BZ 17 86274520 2...

Page 76: ...24 Console Mounting From Serial Number 3 86398790 Spare Parts List iVac 24 ATV ...

Page 77: ... 5 86327680 1 SWITCH INTERLOCK 6 86270860 1 NUT 10 24 U TYPE SPEED 7 86277110 1 SCR 10 24 X 3 4 PPHMS SS 8 86328860 1 NUT 5 16 PUSH LOCK PLTD 9 86384990 1 WLDMNT LWR HNG 10 86385000 1 GASKET LWR HNG 11 86371720 2 KNOB CARPET CLAMP YLW 12 86385030 1 PLATE ACCESS BRAKE 13 86276780 6 SCR 5 16 18 X 3 4 SS 14 86010670 6 WASHER 5 16 X 3 4 SS 15 86345690 1 FUSE 3A 3AG FAST ACTING 16 86319090 1 FUSE HOLDE...

Page 78: ...26 Console Mounting Prior to Serial Number 3 13 14 1 2 3 4 5 6 7 8 9 11 12 10 15 16 17 86398790 Spare Parts List iVac 24 ATV ...

Page 79: ...T HINGE UPPER 5 86327680 1 SWITCH INTERLOCK 6 86270860 1 NUT 10 24 U TYPE SPEED 7 86277110 1 SCR 10 24 X 3 4 PPHMS SS 8 86328860 1 NUT 5 16 PUSH LOCK PLTD 9 86326330 1 BRACKET HINGE LOWER 10 86332760 1 GASKET STEERING SHAFT 11 86006800 2 SCREW 10 32 X 1 2 PHTR PLT 12 86344610 1 PLATE COVER 13 86276780 6 SCR 5 16 18 X 3 4 SS 14 86010670 6 WASHER 5 16 X 3 4 SS 15 86345690 1 FUSE 3A 3AG FAST ACTING 1...

Page 80: ...28 Control Panel 1 86398790 Spare Parts List iVac 24 ATV 1 2 3 10 12 8 5 4 13 9 11 7 14 15 16 18 23 19 24 17 20 21 22 6 ...

Page 81: ... 20 HEX W STAR 9 86313900 3 RELAY 5A 24V 4PDT 10 86275260 4 SCR 4 40 X 1 2 PPHMS 11 86275550 2 SCREW 6 32 X 1 25 12 86255910 1 STANDOFF 1 4 20 X 1 0 HEX INS 13 86255900 4 STANDOFF 6 32 X 5 8 HEX NYL 14 86354860 4 STANDOFF 6 32 X 1 25 HEX NYLON 15 86251360 2 RELAY 36VDC 100A 16 86010630 4 WASHER 1 4 X 5 8 FLAT SS 17 86006850 1 SCR 1 4 20 X 1 25 SSSCU 18 86005810 4 NUT 1 4 20 HEX NYLOCK SS 19 862745...

Page 82: ...30 Control Panel 2 86398790 Spare Parts List iVac 24 ATV ...

Page 83: ...BODY SWITCH BUTTON 7 86313950 1 SWITCH SPDT 3 POSN MOM ARROW 8 86292590 1 SWITCH E STOP 9 86292780 1 SWITCH MICRO 10 86007170 1 SWITCH KEY TWO POSITION 11 86329570 4 SCR 10 32 X 1 0 TORX SS BLK PLTD 12 86255900 4 STANDOFF 6 32 X 5 8 HEX NYL 13 86315470 1 METER HOUR ICD 14 86316160 2 BREAKER 18A 250VAC 32VDC 15 86353680 1 BREAKER 1 5A CARLING MAGNETIC 16 86354870 1 SWITCH ROTARY 17 86354560 1 BEZEL...

Page 84: ...32 Decals 86398790 Spare Parts List iVac 24 ATV 7 INSIDE THE HOUSING INSIDE THE HOUSING 5 6 4 3 1 2 ...

Page 85: ...PTION SERIAL NO FROM NOTES 1 86395650 1 LABEL RIGHT iVAC 24 ATV 2 86395660 1 LABEL LEFT iVAC 24 ATV 3 86395400 1 LABEL WINDSOR LOGO DOMED 4 86395670 1 LABEL CONTROL PANEL CV24 5 86335710 1 LABEL BATTERY WIRING 6 86334860 2 LABEL HEPA FILTRATION 7 86375080 1 LABEL MANUAL 3 ...

Page 86: ... 5 7 10 11 12 13 14 19 21 22 25 26 28 30 32 30 20 30 23 29 4 8 9 16 17 18 23 27 29 31 33 15 15 24 27 31 18 25 A TORQUE 50 IN LBS A 17 B TORQUE 19 IN LBS C TORQUE 3 5 IN LBS D TORQUE 15 FT LBS C D B D 34 6 86398790 Spare Parts List iVac 24 ATV ...

Page 87: ...14 86405310 1 HOUSING C2 AXLE 15 86394170 2 WASHER M8 FNDR SS DIN 9021 16 86369170 1 WHEEL 8 00 X 2 00 GRAY X GRV 17 86326710 2 KEY 5 X 5 X 16MM CS GR1045 18 86321670 2 WASHER 748 SS 19 86276070 4 SCR 5 16 18 X 3 4 CARRIAGE SS 20 86274700 1 SCREW M6 X 1 X 16 HHCS ZNPLT 21 86274620 1 SCREW 1 4 20 X 1 25 HHMS STL GR5 ZNPLT 22 86273750 4 SCREW 1 4 20 X 625 HHCS SS NP 23 86270830 4 NUT 5 16 18 HEX NYL...

Page 88: ...E TORQUE 100 IN OZ 7 6 10 17 5 12 19 17 29 A TORQUE 15 18 FT LBS NOTE TERMINAL HARDWARE INSTALLED 2 LOCATIONS 16 18 11 19 12 26 1 2 3 25 9 13 22 10 17 20 C 31 30 D TORQUE 100 IN LBS AFTER B B TORQUE 120 IN LBS C TORQUE 15 FT LBS A B B D A 24 86398790 Spare Parts List iVac 24 ATV ...

Page 89: ... PLT 11 86288500 4 NUT M4 7 HEX STL CL8 ZNPLT 12 86010670 4 WASHER 5 16 X 3 4 SS 13 86008610 4 FLANGE BEARING PRESSED STEEL 14 86272550 3 PIN CLEVIS 5 16 X 1 00 PLTD 15 86276070 4 SCR 5 16 18 X 3 4 CARRIAGE SS 16 86134850 2 WASHER SPRNG LK M4 DIN127B SST 17 86136640 3 SCR M8 X 20 HHMS 18 86372230 2 WASHER EXT TOOTH STAR 19 86270830 4 NUT 5 16 18 HEX NYLOCK SS 20 86219640 1 KEY 1 4 SQ X 1 5 21 8633...

Page 90: ...rom Serial Number 3 C B TORQUE 50 IN LBS A TORQUE 78 LBS IN B A 21 31 1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 22 23 24 26 27 28 29 30 21 20 23 20 8 20 2 16 25 C TORQUE 6 5 IN LBS 86398790 Spare Parts List iVac 24 ATV ...

Page 91: ...HAFT STEERING SPROCKET 13 86405510 4 SPACER 25ID X 43OD X 83LG 14 86405490 1 BEARING C2 STEERING 15 86405480 1 PLATE C2 INNER RACE TOP 16 86405470 1 MOUNT BEARING LOWER 17 86405460 1 PLATE C2 OUTER RACE 18 86405340 1 CHAIN ANSI 40 X 21 W 2 MASTER 19 86363870 1 CLAMP 5 8 OD CUSHIONED 20 86007030 6 SCREW 1 4 20 X 625 PHTRHMS STL NP 21 86010630 10 WASHER 1 4 SS 22 86326710 1 KEY 5 X 5 X 16MM CS GR104...

Page 92: ...ive Chain Prior to Serial Number 3 86398790 Spare Parts List iVac 24 ATV 38 29 29 9 36 35 37 A TORQUE 78 IN LBS A A A 32 33 34 31 30 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 11 10 8 7 6 5 4 3 2 1 4 12 ...

Page 93: ...16 X 1 25 HHCS SS 16 86276070 4 SCR 5 16 18 X 3 4 CARRIAGE SS 17 86275190 1 WASHER 3 8 X 1 FLAT NP 18 86319560 1 CHAIN ISO O8B 12 7MM PITCH 19 86319590 1 SHAFT STEERING SPROCKET 20 86319600 1 BRACKET DRIVE MOUNT 21 86319610 1 BRACKET BEARING CLAMP 22 86319680 1 PLATE LOWER CLAMP 23 86319740 1 PLATE UPPER CLAMP 24 86322030 3 SPACER 25 86322040 1 PLATE CHAIN RING 26 86322050 1 SPROCKET STEERING 14T ...

Page 94: ...42 Drive Mounting From Serial Number 3 86398790 Spare Parts List iVac 24 ATV 1 2 3 11 5 6 12 4 7 11 10 9 8 ...

Page 95: ...NT LEFT 3 86405410 1 BRACKET C2 LOWER SUPPORT 4 86010670 6 WASHER 5 16 X 3 4 SS 5 86276690 8 SCR 5 16 18 X 1 75 CARR SS 6 86276070 2 SCR 5 16 18 X 3 4 CARRIAGE SS 7 86270830 6 NUT 5 16 18 HEX NYLOCK SS 8 86344630 1 BLOCK MOTOR LIFTER 9 86277650 2 SCR 1 4 20 X 1 25 PPHMS SS 10 86271870 2 NUT 1 4 20 HEX NYLOCK THIN SS 11 86010630 3 WASHER 1 4 X 5 8 FLAT SS 12 86065810 3 NUT 1 4 20 HEX NYLOCK SS ...

Page 96: ...44 Drive Mounting Prior to Serial Number 3 86398790 Spare Parts List iVac 24 ATV 1 2 3 4 5 6 7 4 7 11 10 9 8 ...

Page 97: ... 1 BRACKET LINKAGE MOUNT LEFT 3 86331630 1 BRACKET ROLLER GUIDE 4 86010670 12 WASHER 5 16 X 3 4 SS 5 86276690 8 SCR 5 16 18 X 1 75 CARR SS 6 86276070 2 SCR 5 16 18 X 3 4 CARRIAGE SS 7 86270830 12 NUT 5 16 18 HEX NYLOCK SS 8 86344630 1 BLOCK MOTOR LIFTER 9 86277650 2 SCR 1 4 20 X 1 25 PPHMS SS 10 86271870 2 NUT 1 4 20 HEX NYLOCK THIN SS 11 86010630 2 WASHER 1 4 X 5 8 FLAT SS ...

Page 98: ...46 Frame Rear Wheels 86398790 Spare Parts List iVac 24 ATV 1 2 3 4 5 6 7 8 9 12 11 10 12 11 13 BOTTOM OF FRAME ...

Page 99: ...K INCLUDES ITEM 8 9 4 86326220 2 SPACER FLG 887ID X 1 055D X 345LG 5 86318030 1 AXLE 20MM X 562 MM 6 86369160 2 WHEEL 6 00X1 58 GRY W BEARINGS 7 86223470 2 RING 20MM EXTERNAL SNAP 8 86279510 2 WASHER 3 8 FLAT 9 86340950 2 SCR 3 8 X 1 5 LAG PLTD 10 86355680 1 HOUSING ACCESSORY CV 60 2 11 86173330 3 WASHER M5 FLAT ISO7093 SS 12 86327510 3 SCR KA50 X 16 WN1412 A2 SS 13 86256130 1 STRAP STATIC 2T X 1W...

Page 100: ...48 Main Cover 86398790 Spare Parts List iVac 24 ATV 2A 3 4 5 6 7 8 9 10 14 16 18 19 20 21 22 23 25 12 27 15 13 1 24 24 14 17 26 2B 11 75 29 28 A TORQUE 100 IN OZ A A ...

Page 101: ...63 12 86010630 2 WASHER 1 4 X 5 8 FLAT SS 13 86005810 2 NUT 1 4 20 HEX NYLOCK SS 14 86275180 3 SCR 5 16 18 X 1 2 HHCS GR5 15 86006750 1 SCR 5 16 18 X 1 00 HHCS GR5 16 86273980 2 SCR 10 32 X 3 4 PPHMS SS 17 86006760 3 SCR 5 16 18 X 3 4 HHCS GR5 18 86340950 1 SCR 3 8 X 1 5 LAG PLTD 19 86270310 2 EYEBOLT 1 4 20 X 1 5 20 86259400 1 WASHER THRUST 51 ID X 1 ODBRO 21 86002380 1 CLAMP 2 25 WORM GEAR 22 86...

Page 102: ...50 On Board Charger 86398790 Spare Parts List iVac 24 ATV ...

Page 103: ...1 ID X1ODX 063 8 86228990 2 BEARING FLG 314IDX 502OD 9 86173140 4 SCR KA40X16 PT OVAL WN1412 PL 10 86010670 2 WASHER 5 16 X 3 4 SS 11 86005810 3 NUT 1 4 20 HEX NYLOCK SS 12 86010630 3 WASHER 1 4 ID X 5 8 OD SS 13 86344430 1 GROMMET CHARGE PLUG 14 86373320 1 CORD ASM 16 3 SJTX12FT IEC 15 86264940 2 CABLE TIE 11 38 UL CSA 16 86006750 2 SCREW 5 16 18 X 1 HHCSGR5PLT NP 17 86348290 1 SCR 10 32 X 3 PPHM...

Page 104: ...52 Pedal Platform 3 4 5 6 7 8 9 10 11 1 2 2 2 2 86398790 Spare Parts List iVac 24 ATV ...

Page 105: ...980 9 SCR KA50X10 PT OHS WN1412 PLTD 3 86264930 1 CABLE TIE 3 5 UL CS 4 86326150 1 BRKT LINEAR POT 5 86326140 1 PIN DOWEL 25 X 2 75 STEEL 6 86334240 1 PEDAL HEEL BLK 7 86334690 1 PEDAL ACCELERATOR YEL 8 86334230 1 PLATFORM OPERATOR BLK 9 86311560 1 POTENTIOMETER ASM LINEAR 10 86254970 3 SPRING COMP 18MM OD X 83 X 2 11 86173330 8 WASHER M5 FLAT ISO7093 SS ...

Page 106: ...54 Pedal Platform Mounting 86398790 Spare Parts List iVac 24 ATV ...

Page 107: ... ATV Pedal Platform Mounting REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86327510 9 SCR KA50 X 16 WN1412 A2 SS 2 86198440 15 CLAMP 1 4 PLASTIC CABLE 3 86327910 4 SCR KA50X25 PT OHS WN1412 PLTD 4 86173330 4 WASHER M5 FLAT ISO7093 SS ...

Page 108: ...56 Steering 86398790 Spare Parts List iVac 24 ATV 1 2 3 4 5 6 ...

Page 109: ...RIPTION SERIAL NO FROM NOTES 1 86259610 1 WHEEL STEERING 40 SPLINE HUB 2 86271610 1 NUT 5 8 18 HEX NYLOCK THN 3 86279420 1 WASHER 75IDX1 25ODX 125THK NY 4 86228790 1 BEARING FLANGE 88ODX 75IDX 75 5 86378370 1 ASM SHAFT STEERING CHARIOT 2 6 86234810 1 COVER STEERING WHEEL ...

Page 110: ...58 Vacuum 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 4 6 23 24 12 25 21 22 6 See maintenance section for motor mounting detail 86398790 Spare Parts List iVac 24 ATV ...

Page 111: ...73330 2 WASHER M5 FLAT ISO7093 SS 9 86014530 2 SCR KA50X16 PT WN1412 PLT 10 86002380 2 CLAMP 2 25 WORM GEAR 11 86344760 1 HOSE Ø2 0 VAC X 5 5 12 86005810 5 NUT 1 4 20 HEX NYLOCK SS 13 86327500 3 MOUNT VIBRATION 14 86344740 1 HOSE Ø1 5 BLK PVC VAC X 7 15 86197590 1 HOSEBARB 1 8MPT X 3 8 90D 16 86281680 1 HOSE 3 8ID NYLOBRD X 2 17 86233090 1 CLAMP 1 4 ID HOSE 18 86257160 1 SWITCH VACUUM 15 H20 NC NO...

Page 112: ...60 Vacuum Diverter Valve 1 2 3 4 5 6 9 11 12 10 13 14 15 18 7 17 16 10 8 SEE MAINTENANCE SECTION FOR REMOVAL INSTRUCTIONS A TORQUE 100 IN OZ A 86398790 Spare Parts List iVac 24 ATV ...

Page 113: ...6 86370820 1 DIVERTER VALVE HOUSING ASM 7 86002380 1 CLAMP 2 25 WORM GEAR 8 86264940 1 CABLE TIE 11 38 UL CSA 9 86279450 2 WASHER 6 X 40 FLAT 10 86279100 2 WASHER 4 INT STAR 11 86278990 2 WASHER 8 X 3 8 FLAT 12 86276220 2 SCR 8 32 X 3 8 HHCS SS 13 86348980 1 SCR 4 40 X 3 8 PPHMS PLT 14 86273980 3 SCR 10 32 X 3 4 PPHMS SS 15 86272190 2 PIN ROLL 1 8 X 5 8 L 16 86264930 1 CABLE TIE 3 5IN UL CSA 17 86...

Page 114: ...62 Vacuum Accessories 6 1 2 3 4 5 86398790 Spare Parts List iVac 24 ATV ...

Page 115: ...ories REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86344870 1 BRUSH DUST 2 69034030 1 NOZZLE AKW 3 86000090 2 TUBE 20 EXTENSION 4 86355330 1 COVER CONSOLE 5 86349130 3 SCR 10 32 X 3 4 PHOVALMS SS BLK ZINC 6 69069540 1 COMBINATION NOZLE DN32 OPTIONAL ...

Page 116: ...64 Accessory Hose Optional 1 2 3 86398790 Spare Parts List iVac 24 ATV ...

Page 117: ...c 24 ATV Accessory Hose Optional REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86349210 1 HOSE ASM 1 1 2 20 ACCESSORY 2 86350200 1 BRACKET HOSE SUPPORT 3 86006870 5 SCREW 10B X 1 2 PHSM BLK 98409580 KIT 20 ACCESSORY HOSE COMPLETE ...

Page 118: ...66 Wand Bracket Optional 1 2 86398790 Spare Parts List iVac 24 ATV ...

Page 119: ...8790 Spare Parts List iVac 24 ATV Wand Bracket Optional REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86345300 1 BRACKET WAND SUPPORT 2 86006870 2 SCREW 10B X 1 2 PHSM BLK 98409570 KIT WAND BRKT COMPLETE ...

Page 120: ...68 Wiring Battery 86398790 Spare Parts List iVac 24 ATV 1A 2A 3 4 5 MAIN WIRING HARNESS 6 1B 2B ...

Page 121: ...5 NOT SHOWN 2A 86329710 1 BATT CBL ASM W ANDERSON 2B 86334270 1 CBL BATT RING W ANDERSON NOT SHOWN 3 86228400 3 BATTERY 12V 130AH 86328630 3 BATTERY 12V 114A H AGM NOT SHOWN 4 86270920 2 SP NUT 6 32 HEX NYLOCK SS 5 86279450 2 WASHER 6 FLAT SAE PLTD 6 86274710 2 SCR 6 32 X 1 0 PPHMS 86271910 6 NUT 5 16 18 FLEXLOCK NOT SHOWN 86006560 6 SCREW 5 16 18 X 1 HHCS SS NP NOT SHOWN ...

Page 122: ...70 Wiring Diagram 1 86398790 Spare Parts List iVac 24 ATV 14A or 14B ...

Page 123: ...ON 7 86333140 1 HARNESS CS20 MAIN VACUUM 8 86333150 1 HARNESS CS20 MAIN BRUSH 9 86333160 1 HARNESS CS20 MAIN POWER 10 86333170 1 HARNESS CS20 MAIN HORN 11 86344500 1 HARNESS SIDE BROOM BRUSH 12 86372250 1 HARNESS VAC SOLENOID 13 86344470 1 HARNESS VAC SWITCH 14A 86333180 1 JUMPER CHARGER INHIBIT 14B 86332680 1 HARNESS CHARGER JUMPER OPTION ON BOARD CHARGER 15 86412060 1 HARNESS LOWER BRAKE From SN...

Page 124: ...Wiring Diagram 2 REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86357910 1 HARNESS PANEL 24 VAC 2 86352310 1 HARNESS I DRIVE GRD 3 86354380 1 HARNESS ROTARY SWITCH 86398790 Spare Parts List iVac 24 ATV ...

Page 125: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 126: ...74 Wiring Diagram 3 86398790 Spare Parts List iVac 24 ATV ...

Page 127: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 128: ...76 Wiring Diagram 4 86398790 Spare Parts List iVac 24 ATV ...

Page 129: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 130: ...78 Wiring Diagram 5 86398790 Spare Parts List iVac 24 ATV THROTTLE LOW REFERENZ THROTTLE HIGH REFERENZ i DRIVE i 36 70 36VDC 70A ...

Page 131: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 132: ...80 Wiring Diagram 6 86398790 Spare Parts List iVac 24 ATV i DRIVE i 36 70 36VDC 70A ...

Page 133: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 134: ...82 Wiring Diagram 7 86398790 Spare Parts List iVac 24 ATV ...

Page 135: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 136: ...84 Wiring Diagram 8 86398790 Spare Parts List iVac 24 ATV S3 H1 H2 i DRIVE i 36 70 36VDC 70A i DRIVE i 36 70 36VDC 70A ...

Page 137: ...CTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE M5 SIDE BROOM S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH COVER S6 MIRCOSWITCH VACUUM S7 MICROSWITCH BRUSH S8 PROGRAM SWITCH S9 MICROSWITCH MID S10 MIRCROSWITCH LOWER S11 CHARGER S12 BAG PRESENT S13 FULL BAG SWITCH S UP...

Page 138: ...86 Hose Diagram VACUUM BAG BRUSH DECK MAIN COVER VALVE VACUUM MOTOR POST FILTER 8 634 475 0 25 8 634 031 0 8 634 474 0 8 634 476 0 5 1 2 8 634 573 0 86398790 Spare Parts List iVac 24 ATV ...

Page 139: ...87 86398790 Spare Parts List iVac 24 ATV Notes ...

Page 140: ...88 Serial Numbers REF NO MODEL SERIAL 1 10125760001095 10125770001746 2 10125760001043 10125770001674 3 10125760001305 10125770006421 4 RESERVED 86398790 Spare Parts List iVac 24 ATV ...

Page 141: ...89 86398790 Spare Parts List iVac 24 ATV ...

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