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OPM-140/E

GENERATOR CARE

Proper care and maintenance of the generator is necessary 

to ensure a long trouble free life.

EXERCISING THE GENERATOR

The generator should be operated every three to four 

weeks. It should be operated for a period of time sufficient 

to warm the unit up and to dry out any moisture that has 

accumulated in the windings. If left, this moisture can cause 

corrosion in the winding. Frequent operation of the engine-

generator set will also ensure that the set is operating 

properly should it be needed in an emergency.

GENERATOR MAINTENANCE

Any major generator service, including the installation 

or replacement of parts, should be performed only by a 

qualified electrical service technician. 

USE ONLY FACTORY 

APPROVED REPAIR PARTS.

  A. Bearing - The bearing used in these generators is a 

    heavy duty, double sealed ball bearing. They require 

    no maintenance or lubrication.

  B. Receptacles - Quality receptacles have been utilized. If a 

    receptacle should become cracked or otherwise 

    damaged, replace it. Using damaged or cracked 

    receptacles can be both dangerous to the operator 

    and destructive to the equipment.

CLEANING

Remove dirt and debris with a cloth or brush. DO NOT 

use high pressure spray to clean either the engine or the 

generator. The high pressure spray could contaminate the 

fuel system and the generator components.

1. Keep the air inlet screen on both the engine and 

  generator free of any dirt or debris to ensure proper 

  cooling. At least yearly, remove the blower housing on 

  the engine and clean the chaff and dirt out of the engine 

  cooling fins and fly wheel. Clean more often if necessary. 

  Failure to keep these areas clean may cause overheating 

  and permanent damage to the unit.

2. Periodically clean muffler area to remove all grass, dirt, 

  and combustible debris to prevent a fire.

3. On engine mufflers equipped with spark arresters, the 

  spark arrester must be removed every 50 hours for 

  cleaning and inspection. Replace if damaged.

AVR WIRING

Automatic Voltage Regulator

The following is a list of connections on the AVR. These 

have been factory set and other than voltage adjustment, 

should never be changed. 

VOLT: Voltage. Rotate clockwise to increase voltage.

STAB: Stability. 

HZ: Low Frequency. 

AMP: Overload. 

Summary of Contents for WL22000VE

Page 1: ...to contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCH...

Page 2: ...ESHOOTING 17 RECEPTACLE WIRING DIAGRAM 18 WL22000VE B RECEPTACLE WIRING DIAGRAM 19 WL22000VE C CA EVAP EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important in...

Page 3: ...mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into close...

Page 4: ...r AME3 Part Number 16346 031 Rotor Resistance 9 743 Ohms 20 C Stator Resistance 0 366 Ohms 20 C Exciter Rotor Resistance 1 453 Ohms 20 C Exciter Stator Resistance 15 71 Ohms 20 C AVR DSR ENGINE Engine...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...ess take about the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an...

Page 7: ...re you check or add oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are...

Page 8: ...safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connections are clean an tight Reverse the sequenc...

Page 9: ...asoline is blended to improve starting Do not use summer grade gasoline 2 HOT WEATHER A Use the proper oil for the temperature expected B Use only summer blended gasoline Using gasoline left over from...

Page 10: ...f your generator is application dependent Carefully evaluate your planned use of your generator to understand which grounding you require If you are not sure what to do contact a competent professiona...

Page 11: ...60 to 100 Amp entrance service much greater than the capacity of this portable generator When installing the generator at these sites a secondary emergency distribution panel may have to be installed...

Page 12: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 120V 240V Half 3600 60 0 120V 240V Full 3510 58 5 120V 240V The speed of the engine was carefully adjusted at the f...

Page 13: ...e YourGen meter will light up the oil icon and the word change will flash Once the oil has been changed press and hold the cycle button for approximately 5 seconds until the warning has been removed f...

Page 14: ...e air filter and secure with the retainer D and fastener C 10 Install the cover B and secure with the fastener A Ensure the fastener is tight SPARK PLUG Replace annually or every 300 hours of operatio...

Page 15: ...15 OPM 140 E CARBON CANISTER Designed to collect store and dispose of fuel vapors created in the fuel tank fuel system The canister should last the life of the unit as long as it stays dry...

Page 16: ...sing damaged or cracked receptacles can be both dangerous to the operator and destructive to the equipment CLEANING Remove dirt and debris with a cloth or brush DO NOT use high pressure spray to clean...

Page 17: ...stator Defective rotor field Defective AVR Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insuffic...

Page 18: ...18 OPM 140 E G1 N N N N N N N N N GND GND GND GND GND GND G2 G2 G2 G2 G2 G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 RECEPTACLE WIRING DIAGRAM WL22000VE B...

Page 19: ...19 OPM 140 E LOOM TO GENERATOR GREEN LEAD N N N N N N N N N GND GND GND GND GND GND G1 G1 G1 G2 G2 G2 G2 G2 G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 RECEPTACLE WIRING DIAGRAM WL22000VE C...

Page 20: ...medy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use and service will be re...

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