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10

OPM-140/E

CONNECTING THE LOADS

The engine-generator covered in this manual was designed 

for portable use. Do NOT operate indoors. The unit should 

be stored in a warm, dry location. Move the unit outdoors 

to a flat, dry location for use.

WARNING: PERSONAL DANGER:

Operating any engine driven generator without proper air 

flow can result in personal injury or death. DO NOT operate 

this unit inside a home or garage, near vents or windows, 

or anywhere carbon monoxide gas could accumulate. 

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes 

before applying any load. This will allow the engine to 

reach normal operating temperature and oil to circulate 

throughout the engine. A short warm-up time will permit 

the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending 

its life.

Receptacles have been provided to allow loads to be 

connected to the generator. The loads should be added 

one at a time. If a large motor is being started: or multiple 

motors are being started, they should be started individually 

and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and 

receptacle nameplate rating. Overloading may cause 

damage to the generator and/or the loads.

Most electric tools and appliances will have the voltage and 

amperage requirements on their individual nameplates. 

When in doubt, consult the manufacturer or a local 

electrician. The nameplate amperage rating for electric 

motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating 

based on engine speed. The engine governor will 

automatically adjust itself to the load. No harm to 

the generator will result if it is operated with no load 

connected. Proper utilization of the receptacles located on 

the control panel is necessary to prevent damage to either 

the receptacles or the generator. The generator is a limited 

source of electrical power. Therefore, pay special attention 

to the receptacle and generator ratings. The nameplate 

rating can be obtained through a single receptacle as long 

as the receptacles amperage rating is not exceeded.

GROUNDING

Proper grounding of your generator is application 

dependent. Carefully evaluate your planned use of your 

generator to understand which grounding you require. 

If you are not sure what to do, contact a competent 

professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. You can safely use this generator without external 

grounding as long as all loads are powered through the 

receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. When mounted to a vehicle to safely distribute 

power it is necessary that the generator frame is bonded 

to the vehicle frame. The generator should only supply 

equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded 

neutral and overcurrent protection. NFPA 70 refers to this 

as a “separately derived system.” When connecting it to a 

building a transfer switch specifically designed for GFCI and 

bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, 

and other items to be powered directly into the generator 

receptacles. Before plugging in all the tools and cord 

sets, recheck the rating of the generator set. Be sure it 

can handle the intended load and is compatible with the 

voltage, phase, and current ratings. ‘Hard wiring’ this unit 

directly into a temporary construction site electrical system is 

NOT A SIMPLE DO-IT-YOURSELF JOB. 

For your safety, all 

wiring must be done by a qualified electrician and conform 

to the National Electric Code and comply with all state and 

local codes and regulations. Check with local authorities 

before proceeding.

WARNING: PERSONAL DANGER

A fully isolated, double pole double throw manual transfer 

switch must be installed any time a generator is being 

connected to an existing distribution system.

1. These engine-generator sets are designed for portable 

  heavy duty commercial use. Receptacles are provided on 

  the control panel to permit 120 and 120/240 Volt 

  portable appliances and tools to be plugged directly into 

  them. An Anderson Connector receptacle has been 

  provided on the control panel for use in temporary 

  power applications requiring 120/240 Volt power. 

  Consult a licensed electrician for wiring the TemPower 

  plug and connecting it as temporary service.

Summary of Contents for WL22000VE

Page 1: ...to contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCH...

Page 2: ...ESHOOTING 17 RECEPTACLE WIRING DIAGRAM 18 WL22000VE B RECEPTACLE WIRING DIAGRAM 19 WL22000VE C CA EVAP EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important in...

Page 3: ...mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into close...

Page 4: ...r AME3 Part Number 16346 031 Rotor Resistance 9 743 Ohms 20 C Stator Resistance 0 366 Ohms 20 C Exciter Rotor Resistance 1 453 Ohms 20 C Exciter Stator Resistance 15 71 Ohms 20 C AVR DSR ENGINE Engine...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...ess take about the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an...

Page 7: ...re you check or add oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are...

Page 8: ...safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connections are clean an tight Reverse the sequenc...

Page 9: ...asoline is blended to improve starting Do not use summer grade gasoline 2 HOT WEATHER A Use the proper oil for the temperature expected B Use only summer blended gasoline Using gasoline left over from...

Page 10: ...f your generator is application dependent Carefully evaluate your planned use of your generator to understand which grounding you require If you are not sure what to do contact a competent professiona...

Page 11: ...60 to 100 Amp entrance service much greater than the capacity of this portable generator When installing the generator at these sites a secondary emergency distribution panel may have to be installed...

Page 12: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 120V 240V Half 3600 60 0 120V 240V Full 3510 58 5 120V 240V The speed of the engine was carefully adjusted at the f...

Page 13: ...e YourGen meter will light up the oil icon and the word change will flash Once the oil has been changed press and hold the cycle button for approximately 5 seconds until the warning has been removed f...

Page 14: ...e air filter and secure with the retainer D and fastener C 10 Install the cover B and secure with the fastener A Ensure the fastener is tight SPARK PLUG Replace annually or every 300 hours of operatio...

Page 15: ...15 OPM 140 E CARBON CANISTER Designed to collect store and dispose of fuel vapors created in the fuel tank fuel system The canister should last the life of the unit as long as it stays dry...

Page 16: ...sing damaged or cracked receptacles can be both dangerous to the operator and destructive to the equipment CLEANING Remove dirt and debris with a cloth or brush DO NOT use high pressure spray to clean...

Page 17: ...stator Defective rotor field Defective AVR Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insuffic...

Page 18: ...18 OPM 140 E G1 N N N N N N N N N GND GND GND GND GND GND G2 G2 G2 G2 G2 G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 RECEPTACLE WIRING DIAGRAM WL22000VE B...

Page 19: ...19 OPM 140 E LOOM TO GENERATOR GREEN LEAD N N N N N N N N N GND GND GND GND GND GND G1 G1 G1 G2 G2 G2 G2 G2 G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 RECEPTACLE WIRING DIAGRAM WL22000VE C...

Page 20: ...medy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use and service will be re...

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