Winco WL12000HE-04/A Installation & Operator'S Manual Download Page 5

5

OPM-152/A

UNIT CAPABILITIES

GENERATOR CONNECTIONS

CAUTION: EQUIPMENT DAMAGE

Check phase rotation. Improper phase rotation can result 

in equipment damage.

WL12000HE: All models us wye (star) dedicated generator 

ends that cannot be reconnected. All nameplate ratings 

for amps and KVA are at a 0.8 PF. Some loads operate at 

1.0 PF which will reduce the number of amps available but 

not the available KW. See page 4 of this manual for 1.0 PF 

amperage capabilities. 

Each generator provides loads from three winding groups 

of equal capacity. It is essential that care is taken to properly 

balance the load between the winding groups. 

When the load is connected between any line and 

the neutral (example A), the load is concentrated on 

one winding group with an amperage rating equal to 

specification at 1.0 PF. You can create a balanced load by 

dispersing your L-N loads between each leg. 

When the load is connected between any Line to Line 

(example B), the load is concentrated on two of the three 

winding groups with an amperage rating equal to the 

specification at 1.0 PF. You can create a balanced load by 

offsetting connections.

A three phase load connected to all legs (example C), the 

load is evenly split between all three winding groups. the 

load can be at 0.8 or 1.0 PF. 

You may run multiple connections types at the same time as 

long as they do not exceed the machine’s nameplate rating. 

Each connection type will reduce the amperage available 

on each winding group. 

STARTING ELECTRIC MOTORS

Electric motors require much more current (amps) to start 

them than to run them. Some motors, particularly low cost 

split-phase motors, are very hard  to start and require 5 to 7 

times as much starting current as running current. Capacitor 

motors are easier to start and usually require 2 to 4 times 

as much starting current as running current. Repulsion 

Induction motors are the easiest to start and require only 1 

1/2 to 2 1/2 times as much starting as running current.

N

A

L1

L2

L3

B

N

L1

L3

L2

C

N

L1

L2

L3

Most fractional horsepower motors take about the same 

amount of current to run them whether they are Repulsion 

Induction (RI), Capacitor (Cap), or Split-Phase (SP) type.

If the electric motor is connected to a hard starting load 

such as an air compressor, it will require more starting 

current. If it is connected to a light load, or no load such as 

a power saw, it will require less starting current. The exact 

requirement will also vary with the brand or design of the 

motor.

Self-exciting generators respond to severe overloading 

differently than utility power. When overloaded, the engine 

is not able to supply enough power to bring the electric 

motor up to operating speed. The generator responds with 

high initial starting current, but the engine speed drops 

sharply. The overload may stall the engine. If allowed to 

operate at very low speeds, the electric motor starting 

winding will burn out in a short time. The generator 

winding might also be damaged.

CAUTION: EQUIPMENT DAMAGE

Running the generator set under these conditions may 

result in damage to the generator stator as well as the 

motor winding.

The heavy surge of current required for starting motors 

is required for only an instant. The generator will not be 

damaged if it can bring the motor up to speed in a few 

seconds of time. If difficulty is experienced in starting 

motors, turn all other electrical loads off and if possible 

reduce the load on the electric motor.

Summary of Contents for WL12000HE-04/A

Page 1: ...ever need to contact us concerning this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ___________________________________...

Page 2: ...AVR WIRING 13 GENERATOR CARE 14 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING TABLE 14 WIRING DIAGRAM 15 CALIFORNIA EVAPORATIVE EMISSION CONTROL 16 LIMITED WARRANTY 16 SAVE T...

Page 3: ...IRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke...

Page 4: ...w enough free flow of fresh air to reach the engine generator set for cooling and will cause the unit to overheat damaging both the engine and generator Small compartments will also develop hot spots...

Page 5: ...se motors are very hard to start and require 5 to 7 times as much starting current as running current Capacitor motors are easier to start and usually require 2 to 4 times as much starting current as...

Page 6: ...ill with the recommended oil to the upper limit mark on the oil level dipstick Running the engine with a low oil level can cause engine damage This type of damage is not covered by the Distributor s L...

Page 7: ...EGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connect...

Page 8: ...Turn the engine switch to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the engine switch and wait at least 10 seconds before oper...

Page 9: ...ngine generator described in this manual are approximately as follows under varying loads LOAD vs OUTPUT Generator Load Speed RPM Frequency Hz Voltage None 3690 61 5 125V Half 3600 60 0 120V Full 3510...

Page 10: ...d which grounding you require If you are not sure what to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references STANDARD PORTABLE GENERATOR Your WINCO p...

Page 11: ...ution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in...

Page 12: ...d by this engine for refuelling With the engine stopped and on a level surface remove the fuel filler cap and check the fuel level Refill the tank if the fuel level is low Never use stale or contamina...

Page 13: ...ug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit firmly on spark plug If this happens reform the terminal t...

Page 14: ...The high pressure spray could contaminate the fuel system and the generator components 1 Keep the air inlet screen on both the engine and generator free of any dirt or debris to ensure proper cooling...

Page 15: ...15 OPM 152 A WIRING DIAGRAM GND GND GND GND N N N N G3 G3 G3 G3 G2 G2 G2 G2 G1 G1 G1 G1 GND GND N G3 G3 G2 G2 G1 G1 208V 230V 480V...

Page 16: ...nd Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use...

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