Winco WL12000HE-04/A Installation & Operator'S Manual Download Page 10

10

OPM-152/A

CONNECTING THE LOADS

The engine-generator covered in this manual was designed 

for portable use. Do NOT operate indoors. The unit should 

be stored in a warm, dry location. Move the unit outdoors 

to a flat, dry location for use.

WARNING: PERSONAL DANGER

Operating any engine driven generator without proper 

air flow can result in personal injury or death. DO NOT 

operate this unit inside a home or garage, near vents 

or windows, or anywhere carbon monoxide gas could 

accumulate. 

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes 

before applying any load. This will allow the engine to 

reach normal operating temperature and oil to circulate 

throughout the engine. A short warm-up time will permit 

the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending 

its life.

Receptacles have been provided to allow loads to be 

connected to the generator. The loads should be added 

one at a time. If a large motor is being started: or multiple 

motors are being started, they should be started individually 

and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and 

receptacle nameplate rating. Overloading may cause 

damage to the generator and/or the loads.

Most electric tools and appliances will have the voltage and 

amperage requirements on their individual nameplates. 

When in doubt, consult the manufacturer or a local 

electrician. The nameplate amperage rating for electric 

motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating 

based on engine speed. The engine governor will 

automatically adjust itself to the load. No harm to 

the generator will result if it is operated with no load 

connected. Proper utilization of the receptacles located on 

the control panel is necessary to prevent damage to either 

the receptacles or the generator. The generator is a limited 

source of electrical power, therefore, pay special attention 

to the receptacle and generator ratings. The nameplate 

rating can be obtained through a single receptacle as long 

as the receptacles amperage rating is not exceeded.

GROUNDING

Proper grounding of your generator is application 

dependent. Carefully evaluate your planned use of your 

generator to understand which grounding you require. 

If you are not sure what to do, contact a competent 

professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. You can safely use this generator without external 

grounding as long as all loads are powered through the 

receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. When mounted to a vehicle to safely distribute 

power it is necessary that the generator frame is bonded 

to the vehicle frame. The generator should only supply 

equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded 

neutral and overcurrent protection. NFPA 70 refers to this 

as a “separately derived system.” When connecting it to a 

building a transfer switch specifically designed for GFCI and 

bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, 

and other items to be powered directly into the generator 

receptacles. Before plugging in all the tools and cord 

sets, recheck the rating of the generator set. Be sure it 

can handle the intended load and is compatible with the 

voltage, phase, and current ratings. ‘Hard wiring’ this unit 

directly into a temporary construction site electrical system 

is NOT A SIMPLE DO-IT-YOURSELF JOB. For your safety, all 

wiring must be done by a qualified electrician and conform 

to the National Electric Code and comply with all state/local 

codes and regulations. Check with local authorities before 

proceeding.

WARNING: PERSONAL DANGER

A fully isolated, three-pole double throw manual transfer 

switch must be installed any time a generator is being 

connected to an existing distribution system.

CAUTION: EQUIPMENT DAMAGE

Check phase rotation. Improper phase rotation can result 

in equipment damage.

1. These engine-generator sets are designed for portable 

  heavy duty commercial use. On 208/230V machines, 

  receptacles are provided on the control panel to permit 

  both L-N and L-L connections. Each of the three L-N 

  receptacles is connected to one leg allowing for an 

  evenly balanced loads. The full power plug is capable of 

  three phase power.

  The 480V machines are not equipped with any L-N plugs 

  and come with a full power receptacle. 

  Each generator ships with a compatible full power plug.

  Consult a licensed electrician for wiring the TemPower 

  plug and connecting it as temporary service.

Summary of Contents for WL12000HE-04/A

Page 1: ...ever need to contact us concerning this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ___________________________________...

Page 2: ...AVR WIRING 13 GENERATOR CARE 14 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING TABLE 14 WIRING DIAGRAM 15 CALIFORNIA EVAPORATIVE EMISSION CONTROL 16 LIMITED WARRANTY 16 SAVE T...

Page 3: ...IRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke...

Page 4: ...w enough free flow of fresh air to reach the engine generator set for cooling and will cause the unit to overheat damaging both the engine and generator Small compartments will also develop hot spots...

Page 5: ...se motors are very hard to start and require 5 to 7 times as much starting current as running current Capacitor motors are easier to start and usually require 2 to 4 times as much starting current as...

Page 6: ...ill with the recommended oil to the upper limit mark on the oil level dipstick Running the engine with a low oil level can cause engine damage This type of damage is not covered by the Distributor s L...

Page 7: ...EGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the Bat terminal Make sure all connect...

Page 8: ...Turn the engine switch to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the engine switch and wait at least 10 seconds before oper...

Page 9: ...ngine generator described in this manual are approximately as follows under varying loads LOAD vs OUTPUT Generator Load Speed RPM Frequency Hz Voltage None 3690 61 5 125V Half 3600 60 0 120V Full 3510...

Page 10: ...d which grounding you require If you are not sure what to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references STANDARD PORTABLE GENERATOR Your WINCO p...

Page 11: ...ution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in...

Page 12: ...d by this engine for refuelling With the engine stopped and on a level surface remove the fuel filler cap and check the fuel level Refill the tank if the fuel level is low Never use stale or contamina...

Page 13: ...ug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit firmly on spark plug If this happens reform the terminal t...

Page 14: ...The high pressure spray could contaminate the fuel system and the generator components 1 Keep the air inlet screen on both the engine and generator free of any dirt or debris to ensure proper cooling...

Page 15: ...15 OPM 152 A WIRING DIAGRAM GND GND GND GND N N N N G3 G3 G3 G3 G2 G2 G2 G2 G1 G1 G1 G1 GND GND N G3 G3 G2 G2 G1 G1 208V 230V 480V...

Page 16: ...nd Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use...

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