Winco W100PTO Owner'S Manual Download Page 3

Page 1

60706-160 REV 3

3117-30

SAFETY INFORMATION

This generator set has been designed and manufactured to
allow safe, reliable performance.  Poor maintenance,
improper or careless use can result in potential deadly
hazards;  from electrical shock, exhaust gas asphyxiation, or
fire.  Please read all safety instructions carefully before
installation or use.  Keep these instructions handy for future
reference.  Take special note and follow all warnings on the
unit labels and in the manuals.

ANSI SAFETY DEFINITIONS

______________________________________________________

DANGER

:

 DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury. This signal
word is to be limited to the most extreme situations.
______________________________________________________
______________________________________________________

WARNING

:

 WARNING indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
______________________________________________________
______________________________________________________

CAUTION

:

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
______________________________________________________

NOTE

:

CAUTION is also used on the unit labels and in this

manual to indicate a situation that could result in serious
damage or destruction of the equipment and possible
personal injury.
______________________________________________________

1.

ELECTRIC SHOCK-

  The output voltage present in this

equipment can cause a fatal electric shock. This equipment
must be operated by a responsible person.

a. Do not allow anyone to operate the generator without
proper instruction.
b. Guard against electric shock.
c. Avoid contact with live terminals or receptacles.
d. Use extreme care if operating this unit in rain or snow.
e. Use only three-prong grounded plugs and extension
cords.
f. Be sure the unit is properly grounded to an external
ground rod driven into the earth.
g. Do not make or break electrical connection under load.

2.

FIRE HAZARD

- Gasoline, diesel and other fuels always

present a hazard of possible explosion and/or fire.

a. Keep a fire extinguisher nearby and know its proper
use. Fire extinguishers rated ABC by NFPA are
appropriate.

3.

DEADLY EXHAUST GAS

 - Exhaust fumes from any engine

contain carbon monoxide, an invisible, odorless and deadly
gas that must be mixed with fresh air.

a. Operate only in well ventilated areas.
b. Never operate indoors.

4.

NOISE HAZARD

 - Excessive noise is not only tiring, but

continual exposure can lead to loss of hearing.

a. Use hearing protection equipment when working
 around this equipment for long periods of time.
b. Keep your neighbors in mind when permanently
installing this equipment.

5.

CLEANLINESS

- Keep the generator and surrounding area

clean.

a. Remove all grease, ice, snow or materials that create
slippery conditions around the unit.
b. Remove any rags or other material that could create
potential fire hazards.

6.

SERVICING EQUIPMENT

- All service, including the

installation or replacement of service parts, should be
performed only by a qualified technician.

a. Use only factory approved repair parts.
b. Do not work on this equipment when fatigued.
c. Use extreme caution when working on electrical
components. High output voltages from this equipment
can cause serious injury or death.
d. Always avoid hot mufflers, exhaust manifolds, and
engine parts.  They all can cause severe burns instantly.

7.

INSTALLATION-

 Installing a PTO generator is not a “do-it-

yourself” project. Consult a qualified, licensed electrician or
contractor.  The  installation must comply with all national,
state, and local codes.

a. Never operate the PTO drive generator without having it
properly mounted to a concrete base or approved trailer.
b. Never connect the PTO generator to an existing
electrical system without installing an isolation transfer
switch.
c. Always insure the drive shaft is straight and level
before operating the generator.

8.

OPERATION - 

PTO drive shafts (Tumbling Bars) have

many inherent dangers, extereme caution must be exercised
when using them.

a.

NEVER 

 allow children around a drive shaft when it is in

operation.
b. Keep all safety guards and shields in place and
securely tightened.
c. Never operate a drive shaft that has been damaged or
had the safety shield removed.
d. Never step over a drive shaft while it is running.
e. Never wear a necktie, loose articles of clothing, or
anything else that can be caught in moving parts when
operating the PTO.
f. Never try to stop a turning drive shaft with your hand or
your foot.

Summary of Contents for W100PTO

Page 1: ...EV 3 W85PTOS W100PTO W105PTOT W135PTOS W145PTOT W150PTOS W165PTOT Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR...

Page 2: ...ION 5 Pre Start Checks 5 Starting Procedure 6 Stopping 6 MAINTENANCE 7 Lubrication 7 Cleaning 8 Storage 8 TroubleShootingTable 8 GENERATORCONNECTIONS 120 240 Volt Single Phase 10 120 240 Volt Three Ph...

Page 3: ...ion and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxid...

Page 4: ...carton with the large carton 4 Open the subpack carton and make sure it contains a Generator instruction manual b Load disconnect plug disassembled in bag 5 Remove the four bolts which hold down the...

Page 5: ...less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment The following wire sizes are recommended for each unit Generator...

Page 6: ...ans should install electrical wiring Wiring must conform to all applicable national state and local codes Reference National Fire Protection Association Manual No 70 National Electrical Code DANGER PE...

Page 7: ...t its starting current which is a lot higher Motor starting current requirements vary greatly by motor size and type Repulsion induction type motors are the easiest to start typically using 1 1 2 to 2...

Page 8: ...OTE EquipmentDamage If the load includes motors turn them on one at a time highest starting current motor first next highest second etc Adjust engine throttle to keep generator output under load at 60...

Page 9: ...the generator The drive shaft tumbling bar requires greasing Keep the universal joints in the coupling shaft free from grease and dirt buildup NOTE Do not over lubricate the universal joints See Figur...

Page 10: ...erloaded 2 Reduce load if it is higher than the rated capacity of the generator See generator nameplate 3 Inadequate engine horsepower 3 Generator requires 2 HP 1000 watts output Obtain larger engine...

Page 11: ...wer take off misalignment 1 Correct misalignment It should be less than 15 degrees vibration excessive 2 Loose mounting nuts and bolts 2 Tighten mounting nuts and bolts repair hold down stud or hold d...

Page 12: ...Page 10 60706 160REV3 3117 30 GENERATOR CONNECTIONS 120 240 VOLT SINGLEPHASE GENERATOR CONNECTIONS 120 240 VOLT THREEPHASE...

Page 13: ...Page 11 60706 160REV3 3117 30 GENERATOR CONNECTIONS 120 208 VOLT THREEPHASE GENERATOR CONNECTIONS 277 480 VOLT THREEPHASE...

Page 14: ...Page 12 60706 160REV3 3117 30 GENERATOR RECEPTACLE PANEL W105PTOT 4 W105PTOT 17 GENERATOR RECEPTACLE PANEL W85PTOS 3 W100PTOS 3 GENERATOR RECEPTACLE PANEL W105PTOT 18...

Page 15: ...EV3 3117 30 GENERATOR RECEPTACLE PANEL ON MODELS W135PTOS 3 W145PTOT 4 W145PTOT 17 W150PTOS 3 GENERATOR RECEPTACLE PANEL ON MODEL W165PTOT 18 GENERATOR CONVENIENCE RECEPTACLE WIRING ON ALL MODELS EXCE...

Page 16: ...limitationsonthedurationofanimpliedwarranty andsomestatesdonotallow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may notapplytoyou Thiswarra...

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