Winco W100PTO Owner'S Manual Download Page 11

Page 9

60706-160 REV 3

3117-30

SYMPTOM

CAUSE(S)

CORRECTIVE ACTION

High voltage.

1.

Defective or misadjusted AVR

1.

Adjust, repair or replace as required.

Output voltage

1.

Tumbling bar (coupling shaft)

1.

Reduce tumbling bar misalignment to less than 15 degrees.

flickering or

misalignment.

fluctuation.

2.

Engine speed not constant.

2.

Engine governor may be worn or improperly adjusted. Set or
repair defective governor.

3.

Loose connection in field circuit.

3.

Check and tighten connections.

4.

Tumbling bar U-joints not

4.

Reassemble tumbling bar; see Figure 7.

synchronized.

Excessive

1.

Power take-off misalignment

1.

Correct misalignment. It should be less than 15 degrees.

vibration.

excessive.

2.

Loose mounting nuts and bolts

2.

Tighten mounting nuts and bolts; repair hold-down stud

or hold-down studs.

mountings.

3.

Universal joints in coupling

3.

Repair or replace defective parts.

shaft worn or dry.

4.

Defective bearings.

4.

Check for possible causes. Replace defective bearings.

Generator

1.

Poor ventilation.

1.

Clean ventilation and cooling fan screens.

overheating.

2.

Generator overloaded.

2.

Reduce load, then check voltage and current.

3.

Shorted turns in field or

3.

Replace defective components.

stator windings.

Oil leak.

1.

Loose plug in gear case.

1.

Tighten plug.

2.

Defective seal, gasket, or

2.

Replace seal(s), gaskets or plugs. Maintain correct oil level.

plug in gear case.

Summary of Contents for W100PTO

Page 1: ...EV 3 W85PTOS W100PTO W105PTOT W135PTOS W145PTOT W150PTOS W165PTOT Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR...

Page 2: ...ION 5 Pre Start Checks 5 Starting Procedure 6 Stopping 6 MAINTENANCE 7 Lubrication 7 Cleaning 8 Storage 8 TroubleShootingTable 8 GENERATORCONNECTIONS 120 240 Volt Single Phase 10 120 240 Volt Three Ph...

Page 3: ...ion and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxid...

Page 4: ...carton with the large carton 4 Open the subpack carton and make sure it contains a Generator instruction manual b Load disconnect plug disassembled in bag 5 Remove the four bolts which hold down the...

Page 5: ...less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment The following wire sizes are recommended for each unit Generator...

Page 6: ...ans should install electrical wiring Wiring must conform to all applicable national state and local codes Reference National Fire Protection Association Manual No 70 National Electrical Code DANGER PE...

Page 7: ...t its starting current which is a lot higher Motor starting current requirements vary greatly by motor size and type Repulsion induction type motors are the easiest to start typically using 1 1 2 to 2...

Page 8: ...OTE EquipmentDamage If the load includes motors turn them on one at a time highest starting current motor first next highest second etc Adjust engine throttle to keep generator output under load at 60...

Page 9: ...the generator The drive shaft tumbling bar requires greasing Keep the universal joints in the coupling shaft free from grease and dirt buildup NOTE Do not over lubricate the universal joints See Figur...

Page 10: ...erloaded 2 Reduce load if it is higher than the rated capacity of the generator See generator nameplate 3 Inadequate engine horsepower 3 Generator requires 2 HP 1000 watts output Obtain larger engine...

Page 11: ...wer take off misalignment 1 Correct misalignment It should be less than 15 degrees vibration excessive 2 Loose mounting nuts and bolts 2 Tighten mounting nuts and bolts repair hold down stud or hold d...

Page 12: ...Page 10 60706 160REV3 3117 30 GENERATOR CONNECTIONS 120 240 VOLT SINGLEPHASE GENERATOR CONNECTIONS 120 240 VOLT THREEPHASE...

Page 13: ...Page 11 60706 160REV3 3117 30 GENERATOR CONNECTIONS 120 208 VOLT THREEPHASE GENERATOR CONNECTIONS 277 480 VOLT THREEPHASE...

Page 14: ...Page 12 60706 160REV3 3117 30 GENERATOR RECEPTACLE PANEL W105PTOT 4 W105PTOT 17 GENERATOR RECEPTACLE PANEL W85PTOS 3 W100PTOS 3 GENERATOR RECEPTACLE PANEL W105PTOT 18...

Page 15: ...EV3 3117 30 GENERATOR RECEPTACLE PANEL ON MODELS W135PTOS 3 W145PTOT 4 W145PTOT 17 W150PTOS 3 GENERATOR RECEPTACLE PANEL ON MODEL W165PTOT 18 GENERATOR CONVENIENCE RECEPTACLE WIRING ON ALL MODELS EXCE...

Page 16: ...limitationsonthedurationofanimpliedwarranty andsomestatesdonotallow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may notapplytoyou Thiswarra...

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