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3180-10

60706-238

 

A positive fuel shut-off device must be installed 

in the fuel line close to the engine generator set.  

This manual shut-off valve is require by code even if 
the 12 volt fuel solenoid kit is installed. This optional 
12 volt DC valve is available through your local 
Winco dealer and can be used to shut the fuel off 
during normal periods of operation without having to 
shut off the manual valve.

The fuel line used to connect the supply line to the 
demand regulator must be a locally approved fl exible 
fuel line.  Products used will vary in different regions 
depending on availability and local codes.  Consult 
with your local fuel supplier to ensure complete com-
pliance with ALL codes. 

1.   Remove the plastic cover plug from the demand 
regulator.

2.   Connect the fl ex fuel line to the demand regulator  
or the optional fuel solenoid..

DANGER: PERSONAL INJURY 
    
Do not use galvanized pipe in the fuel line runs. 
The galvanized coating will become eroded and 
fl ake off, causing possible obstruction or damage 
to the regulator or fuel valve. The obstruction could 
cause  an inoperative engine or an explosive fuel 
leak.

Size of pipe required for generators operating on 
natural gas.  All pipe sizing is based on 1/2” WC 
pressure drop at 11” WC setting.  For pressure less 
than 11” WC (6 oz.) consult the gas company for 
proper line sizing for your fl ow rate.

 

Length of Fuel Line*    Fuel Line Size

 

  less than 50 feet 

 3/4 inch black pipe

 

  50 to 200 feet** 

 1 inch black pipe

*Allow an additional 3 feet for each standard elbow.  
Do not use ‘street ells’ (restrictive)
** Consult factory for fuel runs over 200 feet.

DANGER! - FIRE - PERSONAL INJURY -
    Be careful when sealing gas joints. Excessive 
sealing compound can be drawn into the solenoid, 
regulator or carburetor causing an engine malfunc-
tion or dangerous fuel leak

.

FUEL CONSUMPTION (Full Load)

 Gasoline 

1.67 

Gal/HR

 

Natural Gas 

160 cu. ft./hr 

160,000 BTU/HR

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough.  
The most common cause for inoperative systems is 
an inadequate or incorrect fuel pressure.  Power and 
performance of the engine is in direct relation to the 
correctness of the fuel system.  Shown below is a 
diagram of a typical NG installation.  

Reference numbers 2 an  3 in the diagrams above 
are system parts supplied by customer.

Reference number 4 is the engine generator set.

Below is a table of the fuel pressure reading at each 
reference in the system.

Fuel Pressure Table

Natural Gas

          

2

3

4

UNIT OFF

LINE PSI 7-11 in

7-11 in

 

4-6 oz   

4-6 oz

STARTING 

LINE PSI 7-11 in

7-11 in

4-6 oz 

4-6 oz 

NO LOAD

LINE PSI 7-11 in

7-11 in

4-6 oz

4-6 oz

FULL LOAD

LINE PSI  7-11 in

7-11 in

4-6 oz

4-6 oz

Remember that the fuel pressure at the demand 
regulator installed on the engine generator must be 
between 4 and 6 oz. (7-11 inches of water column).  
Any lower pressure and the unit will starve for fuel 
under load.  Any higher and the unit will ‘fl ood’ when 
attempting to start. 

Summary of Contents for Home power HPS6000HE

Page 1: ...INSTALLATION AND OPERATORS MANUAL HPS6000HE I BI FUEL GENERATOR...

Page 2: ...ion 8 INITIAL START UP Basic Operation 9 Manual Starting Gasoline only 9 Electric Starting Gasoline 10 Electric Starting NG 11 Stopping Storage 11 Operating Speed 12 CONNECTING THE LOADS 12 Wiring 13...

Page 3: ...dren c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel on...

Page 4: ...making enclosures for generators that have been properly engineered The use of these 3rd party enclosures is acceptable as long as they have been certified and meet current code DO NOT attempt to ope...

Page 5: ...otify the trans portation company immediately request proper pro cedures for filing a concealed damage claim Title to the equipment and responsibility for filing a claim rests with you when a generato...

Page 6: ...upplier The fuel source should be as close as possible to the outdoor operating location This will reduce the installation cost of fuel runs Connect the fuel supply line to the inlet of the fuel deman...

Page 7: ...te Length of Fuel Line Fuel Line Size less than 50 feet 3 4 inch black pipe 50 to 200 feet 1 inch black pipe Allow an additional 3 feet for each standard elbow Do not use street ells restrictive Consu...

Page 8: ...he unit If you intend to use the power plant s electric start system required when using NG you will need to purchase and install a battery to operate it Units equipped with a recoil or rope start wil...

Page 9: ...de the engine If the oil level drops below a certain point the low oil module on the engine will shut it down This low oil warning system will automatically stop the engine before the oil level reache...

Page 10: ...the fuel supply by moving the fuel lever to the ON position 3 Move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position 4 Turn the engine switch...

Page 11: ...mer blended gasoline Using gasoline left over from winter may cause the unit to vapor lock STOPPING AND STORAGE 1 Move the engine switch to the OFF position 2 Turn off the fuel supply valve 3 Before e...

Page 12: ...oltmeter and a frequency meter or tachometer and be sure the voltage and speed are correct Lower voltage may damage both the generator and any load connected to it Running the engine at ex cessively h...

Page 13: ...receptacle on these units are designed to power both 120 or 240 volt loads The plug for this receptacle can be wired for either 120 volt 240 volt or a combination of 120 and 240 volt loads depending...

Page 14: ...nually or every 100 hours Service more often under dusty conditions WARNING EQUIPMENT DAMAGE Never start or run the engine with the air filter re moved a Remove the wing nut from the air cleaner cover...

Page 15: ...alified electrical service technician USE ONLY FACTORY APPROVED REPAIR PARTS a Bearing The bearing used in these generators is a heavy duty double sealed ball bearing They require no maintenance or lu...

Page 16: ...o output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective rotor field Short...

Page 17: ...17 3180 10 60706 238 WIRING DIAGRAM...

Page 18: ...rn the product within 24 months from the date of purchase transportation charges prepaid to your nearest WINCO Authorized Service Center or to WINCO Inc at Le Center Minnesota THERE IS NO OTHER EXPRES...

Page 19: ...RER S WARRANTY COVERAGE The evaporative emission control system is warranted for two years If any evaporative emission related parts on your equipment are defective the parts will be repaired or repla...

Page 20: ...3180 10 20 60706 238 WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com...

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