background image

9

REV D

60706-231

LOAD vs. OUTPUT

Generator 

Load

Speed 

(RPM)

Frequency 

(Hz)

Voltage

None

3690

61.5

125V

Half

3600

60.0

120V

Full

3510

58.5

115V

The speed of the engine was carefully adjusted at the factory so that 

the generator produces the proper voltage and frequency. For normal 

usage, the speed setting should not be charged. If the generator is 

being run continuously on a very light load, it is often advisable to lower 

the operating speed slightly. 

CAUTION: EQUIPMENT DAMAGE

SPEED ADJUSTMENTS SHOULD ONLY BE MADE BY A QUALIFIED 

SERVICE TECH. 

Whenever making any speed adjustments, check the 

unit with a voltmeter and a frequency meter or a tachometer and be 

sure the voltage and speed are correct.

Lower voltage may damage both the generator and any load connected 

to it. Running the engine at excessively high speeds results in high 

voltage, which may significantly shorten the life of appliances being 

used.

Output voltage should be checked periodically to ensure continued 

proper operation of the generating plant and appliances. If the 

generator is not equipped with a voltmeter, it can be checked with a 

portable meter. Frequency can be checked by using an electric clock 

with a sweep second hand. Timed against a wrist watch or a stop 

watch, the clock should be correct /- 2 seconds per minute.

CONNECTING THE LOADS

Failure to properly limit and balance the load applied to the generator 

will cause the generator to produce low voltage and may damage 

the engine generator set. It may also cause severe damage to the 

loads connected to the generator at the time. Improper loading of the 

generator set constitutes abuse and will not be covered by warranty. 

A 60 Amp receptacle (NEMA 14-60) has been provided to allow 

the connection of loads to the generator on the EC18000VE. This 

receptacle is a 4-wire, full load receptacle protected by a 60 Amp 

breaker mounted in the control box on top of the generator.

With the EC22000VE, the load wiring must be wired directly in the 80 

Amp breaker mounted in the control box on top of the generator. When 

wiring directly to the circuit breaker in the box, be sure to connect a 

neutral wire and ground wire to the appropriate locations in the control 

box.

Your individual loads must be protected by individual circuit breakers 

mounted in some type of distribution panel. This location will also be 

where you will install your neutral to ground bond. You must wire four 

separate wires from the generator (2-hot, 1- neutral, and 1-ground) to 

the distribution panel.

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes before applying 

any load. This will allow the engine to reach normal operating 

temperature and oil to circulate throughout the engine. A shot warm-up 

time will permit the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending its life.

Receptacles have been provided to allow loads to be connected to the 

generator. The loads should be added one at a time. If a large motor 

is being started: or multiple motors are being started, they should be 

started individually and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and receptacle 

nameplate rating. Overloading may cause damage to the generator 

and/or the loads.

Most electric tools and appliances will have the voltage and amperage 

requirements on their individual nameplates. When in doubt, consult 

the manufacturer or a local electrician. The nameplate amperage rating 

for electric motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating based on 

engine speed. The engine governor will automatically adjust itself to 

the load. No harm to the generator will result if it is operated with no 

load connected. The generator is a limited source of electrical power, 

therefore, pay special attention to the receptacle and generator ratings. 

GROUNDING

All units must be grounded. Different installations will require different 

grounding requirements. Depending on your installation, ensure that 

the ground meets your governing codes.

WIRING

For your safety, all wiring must be done by a qualified electrician 

and conform to the National Electric Code and comply with all state 

and local codes and regulations. Check with local authorities before 

proceeding.

CAUTION: EQUIPMENT DAMAGE

Failure to properly limit and balance the load a[[lied to the generator 

will cause the generator to produce low voltage and may damage 

the engine generator set. It may also cause severe damage to the 

loads connected to the generator at that time. Improper loading of the 

generator set constitutes abuse and will not be covered by warranty.

Summary of Contents for EC18000VE/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS EC18000VE D EC22000VE A GENERATORS MANUAL...

Page 2: ...ou have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that yo...

Page 3: ...4 0 006 in Exhaust Valve Clearance 0 007 0 009 in Oil Capacity 78 80 oz 2 4 2 5 qts EC22000VE Starting Watts 22 000 22 000 22 000 22 000 Running Watts 19 000 19 000 19 000 19 000 Volts 120 240 120 208...

Page 4: ...resent a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator...

Page 5: ...pliance or tool nameplates for the current and voltage to ensure compatibility Remember tha power utilized from C reduces the power available from both A and B and vice versa The EC22000 utilizes the...

Page 6: ...nt line This is to prevent the escape of fuel vapors in to the atmosphere 3 You need to have a primer bulb in the fuel line to prime the fuel from the tank to the fuel pump The vacuum fuel pump on the...

Page 7: ...th are going to vary depending on your installation These engines are all negative ground The positive battery cable must be connected to the open large terminal on the start solenoid This terminal ma...

Page 8: ...slightly lower voltage when the generator is loaded to its full capacity than when running no load The slight variation in speed also affects the frequency of the output current This frequency variati...

Page 9: ...ers mounted in some type of distribution panel This location will also be where you will install your neutral to ground bond You must wire four separate wires from the generator 2 hot 1 neutral and 1...

Page 10: ...e and remove the spark plug wire to prevent it from accidently being started b Remove oil drain plug at base of the engine Ref B and drain the oil into an approved container c Remove the oil lter Ref...

Page 11: ...p the air inlet screen on both the engine and generator free of any dirt or debris to ensure proper cooling At least yearly remove the blower housing on the engine and clean the chaff and dirt out of...

Page 12: ...6 FLAT WASHER 2 9 467 000 HHCS 5 16 18X 75 2 REVISIONS REV IRN DESCRIPTION DATE BY APP D A ORIGINAL MVW B REDESIGNED RECEPTACLE BOX 6 20 12 PJY MVW C 3630 60706 231 ADDED 3 24 2015 KS DRC D 5271 REPLA...

Page 13: ...13 REV D 60706 231 EC18000VE EC22000VE DISTRIBUTION WIRING SCHEMATICS 120 240 SINGLE PHASE 120 208 120 240 THREE PHASE 277 480 THREE PHASE...

Page 14: ...OW WYE THREE PHASE LO 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS Page 14 0210 10 REV B 60706 197 EE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS E HIGH WYE S EC22000VE AC WIRI...

Page 15: ...REV B THREE PHASE AC WIRING D SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE D 120 240 VOLTS E PHASE AC WIRING DELTA E PHASE AC WIRING GLE PHASE 240 VOLTS THREE PHASE DELTA 120 240 VOLT...

Page 16: ...a particular purpose are limited to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of imp...

Reviews: