Esta 05.003 Operation Manual Download Page 1

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THE WORLD OF EXTRACTION

OPERATION MANUAL

DDE 5500 // 8500

%FEVTUFSGBO

unit

Summary of Contents for 05.003

Page 1: ...THE WORLD OF EXTRACTION OPERATION MANUAL DDE 5500 8500 FEVTUFS GBO unit ...

Page 2: ...urrent state of the art ESTA products provide clean air to the work place and consequently guarantee better quality longer machine running times and above all provide healthier working conditions We will be pleased to answer at any time your questions on any aspect of extraction technology Your team at ESTA Apparatebau GmbH Co KG THE WORLD OF EXTRACTION ...

Page 3: ...DE 5500 DDE 8500 DDE 5500 Order No 05 003 DDE 8500 Order No 05 004 and variations Do not use this product unless you have read the operating manual and understood them Translation of Original operating manual 05003 08 02 ...

Page 4: ...hout explicit consent Violators will be liable for damages All rights to patent utility or design registration are reserved The warranty can only be accepted if the following conditions are met Professional transport Professional assembly commissioning and operation using these operating instructions Verifiable compliance with the prescribed maintenance intervals Operation of the product with conv...

Page 5: ...5 2 Connection 19 5 3 Function check 23 5 5 Commissioning 24 5 5 Commissioning 26 5 7 Troubleshooting during commissioning 27 6 Operating instructions 27 6 1 Switching the product on 27 6 2 Operating the product 27 6 3 Jet pulse cleaning 28 7 Maintenance troubleshooting 30 7 1 Maintenance instructions 30 7 2 Inspection and maintenance intervals 31 7 3 Emptying the disposal unit 32 7 4 Locating the...

Page 6: ...ollected material Responsibilities must be clearly established on site for the following Assembly Commissioning Operation Maintenance and repairs Disposal Read the instructions carefully before working with the product The product may only be used by persons who have been instructed in its handling and are explicitly authorised to use it Always keep the instructions at the place where the product ...

Page 7: ...flow volume m h 5 000 Compressed air connection bar 4 6 average sound pressure level LpA dBA xx Dimensions L x W x H including filter unit mm 1 410 x 1 350 x 3 770 Total weight including filter unit kg xx kg Ambient temperature C 5 40 Rel humidity 30 70 min spatial requirement around the product Operator s side front Inlet Outlet Rear Top mm 1 000 1 000 1 000 500 1 000 Production year See model pl...

Page 8: ...0 Compressed air connection bar 4 6 average sound pressure level LpA dBA 74 5 78 00 Dimensions L x W x H including filter unit mm 1 410 x 1 350 x 3 770 Total weight including filter unit kg 1 050 kg Ambient temperature C 5 40 Rel humidity 30 70 min spatial requirement around the product Operator s side front Inlet Outlet Rear Top mm 1 000 1 000 1 000 500 1 000 Production year See model plate Using...

Page 9: ...rf chips and brushing Other applications are considered unintended use ESTA is not liable for damages due to unintended use 2 2 3 Improper use The product has been manufactured according to the state of the art and recognized safety regulations Unintended use may cause hazards Therefore Do not operate without an appropriate filter unit from the DDE 5500 DDE 8500 series Do not use or store outdoors...

Page 10: ...500 DDE 8500 05003 52 02 3 Product description 3 1 Product illustration DDE 5500 DDE 8500 Fan unit Disposal unit Opening of intake port Filter unit Cleaning unit Outlet element Fire extinguisher opening Switch box Transport lugs ...

Page 11: ...ed air is fed back into the room through the outlet element on the top of the fan unit An automatic post cleaning function Jet pulse is integrated in the product The filters are freed from dust and regenerated as a result of this cleaning The cleaning process starts automatically after a waiting period if the device is switched off via the external start stop automatic mode or the STOP button manu...

Page 12: ... an immediate danger to people Failure to comply can lead to severe injury or death WARNING Warning about a recognisable hazard Failure to comply can lead to severe injury or death and can destroy the product or parts of it CAUTION Instruction about a hazard Failure to comply can lead to slight injury and to damage to the product NOTE Information on possible damage to the product and the environme...

Page 13: ...Then pull out the collection drawer or open the product Do not take in glowing dust or other sources of ignition Do not use in conjunction with spark generating machinery Direct access to the source of the fire with suitable extinguishing agents is possible via the fire extinguishing openings These openings are not intended to be used as inspection openings and are only to be used in the event of ...

Page 14: ...ling height According to work equipment user directives 2009 104 EG and TRGS 560 safety devices for prevention or removal of hazards must be regularly maintained and regularly inspected by an expert for safe flawless operation In all emergencies the product must be disconnected from the power supply immediately turned off at the main switch and the plug pulled immediately 4 4 Fire hazard preventio...

Page 15: ...s pulled out Always pay attention to the local accident prevention regulations Keep a distance from the product when you are not working with it Always push the collection drawer back in after visual inspection and emptying WARNING Risk of falling due to improper handling of the transport lugs Always pay attention to the local accident prevention regulations Only attach the permitted transport aid...

Page 16: ...riginal ESTA replacement parts DANGER High voltage electric shock when working on the running product Switch off the product via the main system and secure it from being switched on again Render the product voltage free by switching off the connected main system Any work on the electrical grid and on live components parts may only be performed by an electrician DANGER Residual hazard from loose or...

Page 17: ...sporting CAUTION Damage due to dust build up in the pipe system Check the connected piping system regularly for dust deposits Observe the minimum air speed required for your application and the resulting minimum airflow volume When opening and emptying the collection drawer dust inhalation cannot be ruled out That is why all servicing cleaning and maintenance procedures including the emptying of t...

Page 18: ...he control unit Wait for the automatic post cleaning to end Disconnect the compressed air supply Empty the compressed air tank via the control system if necessary Only open the product when the system is switched off To do this Turn the product off at the main switch Cut off the power supply The manometer attached to the compressed air tank is used for monitoring the pressure in the tank After use...

Page 19: ...ugs WARNING Crushing hazard if the product settles during transport Secure the product during transport Wear safety shoes CAUTION Risk of damaging the product due to improper transport Do not push the product over the floor if it does not have any rollers Use only suitable lifting and transport equipment such as a forklift or lift truck when transporting the product to its set up location Watch ou...

Page 20: ...npack the product 2 Remove the protective cover and floor securing devices 3 Check the delivery is complete 4 Pay attention to the weight of the product and its centre of gravity during all transport work 5 Using the transport lugs provided attach the product to an approved sling device e g lifting belt round sling 6 With transport lugs flexible the Produkt can tilt for installation or transport 7...

Page 21: ...R Electric shock from high voltages Follow the safety rules for working with electrical products The product must be secured from being switched on again while work is being carried out on it NOTE Before establishing cable connections between the product and the mains it is essential to check that the operating voltage specified on the rating plate matches that of the mains Place the device horizo...

Page 22: ...n and off within a short period of time too frequently Otherwise electrical components could overload as a result Please observe the table for activation operations Motor output Activation operations per hour 1 4 kW Up to 8 starts 4 7 5 kW Up to 6 starts 7 5 15 kW Up to 4 starts 15 30 kW Up to 3 starts From 30 kW Electronically controlled overrun time ...

Page 23: ...l and automatic Via the toggle switch the controller can be switched to manual or automatic mode 3 CLEANING CONTROLLER Jet pulse Jet pulse cleaning is activated via the button The cleaning process is activated when the product is switched on at the main switch and the manual automatic switch is set to manual mode The fan must be shut down 4 Differential pressure indicator The differential pressure...

Page 24: ...line connection Connect the processing machine to be vacuumed to the filter unit s intake port with a pipeline For a suction line use a 3 m long pipeline that meets the national requirements for this application an appropriate pipe wrap fold that meets the national requirements for this application approved adapter for smaller diameters at the intake port If the pipe diameter is increased or the p...

Page 25: ...duct becomes impermissibly hot the volume increases the airflow volume falls and the product s suction performance suffers Damage to the product cannot be ruled out After first switching on the product you should check that the fan rotor s direction of rotation is correct 1 Switch on the product using the main switch on the connected system The signal light of the phase sequence control lights up ...

Page 26: ...t from the compressed air supply 2 Switch the product off at the connected main system 3 Place the product on an even surface as close as possible to the work station 4 Switch the product on again at the connected main system 5 Connect the compressed air 5 4 1 Preparing the dust collection containers Dust collection containers are inserted in the dust collection drawer Prepare this as follows 1 2 ...

Page 27: ...ollection drawer 4 Insert a new empty dust collection container in the holder of the dust collection drawer 5 Push the dust collection drawer back into the holder 6 Hook the clamp onto the bar 7 Lock the toggle type fasteners on the collection drawer Collection drawer is tightly sealed If no disposal carton is required in the collection drawer due to the nature of the material collected the device...

Page 28: ... product on again at the connected main system 10 Connect the compressed air When commissioning first place the empty dust collector without cover into the dust collecting drawer 8 Open the toggle type fasteners on the collection drawer 9 Unhook the clamp from the bar 10 Carefully withdraw the collection drawer 11 Insert a new empty dust collection container in the holder of the dust collection dr...

Page 29: ...d Motor was switched on off too often within a short period of time Please consult the Activation operations for motors table 6 Operating instructions 6 1 Switching the product on Before starting work check that the product is in a proper and safe condition The compressed air supply 4 6 bar must be connected Switch the product on at the connected main system 6 2 Operating the product After connect...

Page 30: ...ed off at the main system The filter unit of the product has an integrated pneumatics based filter cleaning unit Jet pulse cleaning For this compressed air is needed Always connect oil and water free compressed air to ensure operational safety and product availability Jet pulse cleaning provides the following functions Automatic post cleaning Manual cleaning 6 3 1 Automatic post cleaning When The ...

Page 31: ...e extraction system When If the suction power is diminished The product is switched off and the automatic post cleaning cycle is completed How Press the Start cleaning button on the switch cabinet Pulse like compressed air blasts are blown into the filter cartridges one after the other Wait at least 5 minutes until the cleaning cycle has been completed before opening the extraction system ...

Page 32: ...g on the mode of operation the time intervals could be shorter In this process the entire system must be checked for its seamless functioning by trained specialist personnel Keep written proof of the main annual inspection in the maintenance book enclosed The date of the inspection detected deficiencies and the name of the auditor must be visible from this The date of the next maintenance session ...

Page 33: ...lf yearly Specialist maintenance personnel Annually In collaboration with the LISSMAC maintenance service In the event of damage As required whole product Visual inspection X Clean X Power cable Visual inspection X Replace X Collection drawer fill level Visual inspection X Empty X Sealing of housing plate on collection drawer Visual inspection X Locking X Filter mat on outlet element Visual inspec...

Page 34: ...Open the toggle type fasteners on the collection drawer 5 Pull out the drawer slowly and carefully 6 Unhook the clamp from the bar 7 Place both covers on the dust collection containers 8 Remove the dust collection containers from the dust collection drawer separately 9 Seal the edge between dust collection container and cover with sticky tape so this is dust tight 10 Write the dust class of the du...

Page 35: ...ming the alignment of a plate on the runner can be locked using the adjusting screw Open the toggle type fasteners on the collection drawer Carefully withdraw the collection drawer Locate the plate upwards on the runner in the housing by turning the adjusting screw Push the collection drawer back into the device Close the collection drawer by the toggle fasteners ...

Page 36: ...nance work To do this 1 Switch off the extraction process 2 Disconnect the compressed air supply 3 If necessary empty the compressed air tank by means of manual cleaning Wait approx 5 minutes while the dust is collected in the collection containers 4 Remove the fastening screws on the outlet element 5 Remove the cover for the outlet element 6 Remove the used filter mat without leaving residue 7 Cl...

Page 37: ...tion the filters clog up slowly due to the ingress of extremely fine dust in the pores Jet pulse cleaning can no longer remove this penetrated dust Filters must be replaced with new ones The filter cartridges must be checked at least every 6 months with a visual inspection for wear and damage After 1000 operating hours at the latest the filter cartridges must be replaced with new ones This work sh...

Page 38: ...ke off the device cover on the handles 6 Loosen and completely remove the filter cartridges fixing nuts 7 Fold the disposal bag over the edge of the filter cartridge 8 As you carefully remove the filter cartridge the disposal bag must be pulled over the entire filter cartridge by the second operator 9 Fasten the end of the bag securely with a cable tie 10 Remove remaining filter cartridges as desc...

Page 39: ...ith a water jet 7 8 Storing the product If the product is not needed in its location of use for a long time it must be stored in a dry room The temperature should not be below 5 C or above 40 C Before the product is stored away 1 Clean the filter cartridges install new ones if necessary 2 Empty the collection drawer and dispose of the collected material according to local regulations 3 clean the p...

Page 40: ...ect therefore no cleaning of the filters Contact LISSMAC customer services to adjust the cleaning point Suction power of the product declines and does not improve after cleaning Filter worn Perform filter change Collection drawer full Empty the collection drawer The resistances in the suction system are too high Check suction pipe if necessary use pipeline with larger diameter or reduce length of ...

Page 41: ...filter mats etc Smoke development or load running noises of the fan Imbalance in the fan Shut the product down immediately and have ESTA customer service inspect the fan Rotor is scraping on the inlet nozzle or the housing Shut the product down immediately and Check the fan for warping and transport damage Check the position of the motor in relation to the bearing and the screw connections Have th...

Page 42: ...erial Using bags that are impermeable to dust dispose of the collected material in accordance with the applicable local regulations for removal 8 2 Disposal of the filter cartridge Remove the filter cartridges and package them Dispose of the tightly sealed disposal bag with the filter cartridge in accordance with local regulations 8 2 Disposal of the product 1 Remove the filter cartridges and pack...

Page 43: ...tted with different equipment options The following optional equipment is available for this product 9 1 Retrofit Kit H filter Optionally a Dust Class H post filter positioned downstream of the main filters can be used When so doing observe the supplementary instructions on this optional equipment ...

Page 44: ...Safety of machinery minimum distances for preventing body parts from being crushed DIN EN 60335 1 2012 10 Safety of electrical appliances for household and similar use general requirements DIN EN 60335 2 69 2015 07 Safety of electrical appliances for household and similar use Special requirements for dust and water suction systems including power brushes for commercial use DIN EN 61000 6 1 2007 10...

Page 45: ...Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

Page 46: ...ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com 7 ...

Page 47: ...nimising the risk of a product failure Short response times Reduction of risk of costly repair expenses Preserving the value retention of your system Compliance with statutory provisions Detailed maintenance documentation as verification of compliance with statutory reg ulations Relieving the workload for internal service employees Permanent cleanliness in the work stations Service phone 49 0 7307...

Page 48: ...ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden GERMANY Telephone 49 0 7307 804 0 Fax 49 0 7307 804 500 E Mail info esta com 16 06 2017 ...

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