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5

REV D

60706-231

INTRODUCTION

INTENDED USES

The EC18000VE engine generator set has been designed primarily 

for heavy duty commercial use. A 240 volt receptacle is provided in 

the control panel to plug in your loads. The EC22000VE is hard-wire 

connectible only. These units are dual wound generators, therefore 

the 120 volt loads must be equally split with 1/2 of the rated capacity 

available on each of the two 120 volt circuits.

These units require large quantities of fresh air for cooling the engine 

and generator. For safety, long life and adequate performance, these 

units should never be run in small compartments without positive fresh 

air flow.

RESTRICTED USES

DO NOT

 install and operate this generator in a small compartment., 

i.e. generator compartments of vehicles, motor homes or travel 

trailers. These compartments will not allow enough free flow of fresh 

air to reach the engine generator set for cooling and will cause the 

unit to overheat, damaging both the engine and generator. Small 

compartments will also develop hot spots where there is very little air 

flow and may cause a fire.

PLEASE NOTE

 There are 3rd party companies making enclosures for 

generators that have been properly engineered. The use of these 3rd 

party enclosures is acceptable as long as they have been certified and 

meet current code.

DO NOT 

attempt to operate at 50 cycles. These units are designed and 

governed to operate at 60 cycles only.

UNIT CAPABILITIES

GENERATOR CONNECTIONS

The diagram below represents this 15,000 watt (rated output) 

generator. A & B represent the 120 volt output legs of this generator. 

Up to 7500 watts at 120 volts (45 Amps) can be drawn from the 

receptacles attached to either A or B output legs. This generator is 

capable of producing 62.5 Amps of 240 volt current at C. Check the 

appliance or tool nameplates for the current and voltage to insure 

compatibility. Remember that power taken from C reduces the power 

available at equally both A and B and vice versa.

Check the appliance or tool nameplates for the current and voltage 

to ensure compatibility. Remember tha power utilized from C reduces 

the power available from both A and B and vice versa. The EC22000 

utilizes the same format with A and B being 9500 Watts and C being 

19,000 Watts.

STARTING ELECTRIC MOTORS

Electric motors require much more current (amps) to start them than to 

run them. Some motors, particularly low cost split-phase motors, are 

very hard  to start and require 5 to 7 times as much starting current as 

running current. Capacitor motors are easier to start and usually require 

2 to 4 times as much starting current as running current. Repulsion 

Induction motors are the easiest to start and require only 1 1/2 to 2 1/2 

times as much starting as running current.

Most fractional horsepower motors take about the same amount 

of current to run them whether they are Repulsion Induction (RI), 

Capacitor (Cap), or Split-Phase (SP) type.

If the electric motor is connected to a hard starting load such as an air 

compressor, it will require more starting current. If it is connected to a 

light load, or no load such as a power saw, it will require less starting 

current. The exact requirement will also vary with the brand or design 

of the motor.

Self-exciting generators respond to severe overloading differently than 

utility power. When overloaded, the engine is not able to supply enough 

power to bring the electric motor up to operating speed. The generator 

responds with high initial starting current, but the engine speed drops 

sharply. The overload may stall the engine. If allowed to operate at very 

low speeds, the electric motor starting winding will burn out in a short 

time. The generator winding might also be damaged.

CAUTION: EQUIPMENT DAMAGE

Running the generator set under these conditions may result in 

damage to the generator stator as well as the motor winding.

The heavy surge of current required for starting motors is required for 

only an instant. The generator will not be damaged if it can bring the 

motor up to speed in a few seconds of time. If difficulty is experienced 

in starting motors, turn all other electrical loads off and if possible 

reduce the load on the electric motor.

Summary of Contents for EC18000VE/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS EC18000VE D EC22000VE A GENERATORS MANUAL...

Page 2: ...ou have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that yo...

Page 3: ...4 0 006 in Exhaust Valve Clearance 0 007 0 009 in Oil Capacity 78 80 oz 2 4 2 5 qts EC22000VE Starting Watts 22 000 22 000 22 000 22 000 Running Watts 19 000 19 000 19 000 19 000 Volts 120 240 120 208...

Page 4: ...resent a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator...

Page 5: ...pliance or tool nameplates for the current and voltage to ensure compatibility Remember tha power utilized from C reduces the power available from both A and B and vice versa The EC22000 utilizes the...

Page 6: ...nt line This is to prevent the escape of fuel vapors in to the atmosphere 3 You need to have a primer bulb in the fuel line to prime the fuel from the tank to the fuel pump The vacuum fuel pump on the...

Page 7: ...th are going to vary depending on your installation These engines are all negative ground The positive battery cable must be connected to the open large terminal on the start solenoid This terminal ma...

Page 8: ...slightly lower voltage when the generator is loaded to its full capacity than when running no load The slight variation in speed also affects the frequency of the output current This frequency variati...

Page 9: ...ers mounted in some type of distribution panel This location will also be where you will install your neutral to ground bond You must wire four separate wires from the generator 2 hot 1 neutral and 1...

Page 10: ...e and remove the spark plug wire to prevent it from accidently being started b Remove oil drain plug at base of the engine Ref B and drain the oil into an approved container c Remove the oil lter Ref...

Page 11: ...p the air inlet screen on both the engine and generator free of any dirt or debris to ensure proper cooling At least yearly remove the blower housing on the engine and clean the chaff and dirt out of...

Page 12: ...6 FLAT WASHER 2 9 467 000 HHCS 5 16 18X 75 2 REVISIONS REV IRN DESCRIPTION DATE BY APP D A ORIGINAL MVW B REDESIGNED RECEPTACLE BOX 6 20 12 PJY MVW C 3630 60706 231 ADDED 3 24 2015 KS DRC D 5271 REPLA...

Page 13: ...13 REV D 60706 231 EC18000VE EC22000VE DISTRIBUTION WIRING SCHEMATICS 120 240 SINGLE PHASE 120 208 120 240 THREE PHASE 277 480 THREE PHASE...

Page 14: ...OW WYE THREE PHASE LO 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS Page 14 0210 10 REV B 60706 197 EE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS E HIGH WYE S EC22000VE AC WIRI...

Page 15: ...REV B THREE PHASE AC WIRING D SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE D 120 240 VOLTS E PHASE AC WIRING DELTA E PHASE AC WIRING GLE PHASE 240 VOLTS THREE PHASE DELTA 120 240 VOLT...

Page 16: ...a particular purpose are limited to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of imp...

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