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7

REV A

OPM-136

ELECTRICAL CONNECTIONS

GROUNDING

Proper grounding of your generator is application dependent. Carefully 

evaluate your planned use of your generator to understand which 

grounding you require. If you are not sure what to do, contact a 

competent professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded neutral. You can 

safely use this generator without external grounding as long as all 

loads are powered through the receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded neutral. When 

mounted to a vehicle to safely distribute power it is necessary that 

the generator frame is bonded to the vehicle frame. The generator 

should only supply equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded neutral and 

overcurrent protection. NFPA 70 refers to this as a “separately derived 

system.” When connecting it to a building a transfer switch specifically 

designed for GFCI and bonded neutral generators is required. 

CAUTION:

Only qualified electricians should install electrical wiring. Wiring must 

conform to all applicable national, state, and local codes. (Reference: 

National Fire Protection Association Manual No. 70, National Electrical 

Code.)

DANGER: PERSONAL INJURY:

A manual transfer switch must be installed to separate the generator 

and the commercial power lines. The switch must isolate the generator 

from the commercial power lines and the load when the generator is 

on standby, and must isolate the commercial power lines from the load 

and the generator when the generator is supplying power. See the 

following diagrams.

A properly rated and installed double throw manual power isolation 

transfer switch must be used with a standby generator. The transfer 

switch isolates the load from the power line and allows you to safely 

operate your loads without endangering the power line repair crew. See 

diagram on page 8. 

The load, connected to the normal terminals of the transfer switch, is 

energized by the normal power line when the switch is in the normal 

position. The generator, connected to the emergency terminals of the 

switch, furnishes power when the switch is in the emergency mode 

position.

There are two ways to install a manual transfer switch. The first 

shown on the left side of the diagram on page 8, is to install the switch 

between the watt-hour meter and the normal distribution panel. As 

with any system you must install an entrance rated breaker before the 

manual transfer switch. The manual transfer switch must in all cases be 

equal to or greater than the rating of the entrance rated breaker.

The second way to install the system is to purchase and install an 

emergency distribution panel and move the circuits you wish to back 

up to the new distribution panel. In this case the manual transfer switch 

only has to be sized to the amperage of the circuit breaker in the main 

distribution panel that is feeding it. See the right hand drawing of the 

diagram on page 8.

Before deciding which system to install, first determine which loads you 

can safely run on your PTO generator and the cost of buying a large 

manual transfer switch versus the cost of a smaller switch and the 

additional distribution panel.

PLUG KIT

The bag contains an instruction sheet, 2 plug bodies, four contacts, 

two handle and the hardware to assembly the disconnect plug. You will 

need to purchase the appropriate length of fine stranded copper wire 

for your application in order to complete the assembly of the disconnect 

plug. Your application and local code will determine the type of wire 

used. WINCO’s recommended wire size is given in each plug kit.

Single Phase 

120/240V

Three Phase

120/208V & 120/240V

Three Phase

277/480V

Summary of Contents for 30PTOC4-03

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS 29 6kW 36kW PTO GENERATORS MANUAL...

Page 2: ...ual before starting and operating the generator USING THIS MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and teste...

Page 3: ...0 RPM AVR AS540 Input Shaft 1 3 8 6 spline Required Tractor PTO HP 63 Gear Lube Volume 0 875 Pint Type SAE 80 90W 140 30PTOC4 17 Watts 31 600 Volts 120 240 Phase Three Amps 87 Input Speed 540 RPM Gene...

Page 4: ...ever wear a necktie loose articles of clothing or anything else that can be caught in moving parts F Never try to stop drive shaft with your hand or your foot SAFETY IMPORTANT SAFETY INSTRUCTIONS SAVE...

Page 5: ...power receptacles an overload protection circuit and an electronic excitation circuit To reduce maintenance problems the coupling between the generator input shaft and rotor consists of precision hel...

Page 6: ...he generator B The design of the trailer must enable the trailer to remain stable during operation and to resist tipping caused by generator starting and reflected load torque C The trailer height and...

Page 7: ...manual power isolation transfer switch must be used with a standby generator The transfer switch isolates the load from the power line and allows you to safely operate your loads without endangering t...

Page 8: ...tacts available Contact the factory at 507 357 6831 for pricing WARNING EQUIPMENT DAMAGE Never use acid core solder When soldering insure no excess solder runs down on the contact surface Solder on th...

Page 9: ...ator output current amperage is internally limited by three circuit breakers If too much demand is placed on a generator output if you try to drive too many motors with it for example one of the circu...

Page 10: ...generator output at the proper level However some governors are not sensitive enough to maintain proper output under changing loads and in such cases the frequency will have to be monitored closely an...

Page 11: ...in the generator gear case Mobil SAE 85W90 140 API Service GL 5 Sunoco DX XL80W90 140 Kendal Three Star 85W 140 Amoco 85W140 or equivalent CAUTION Equipment Damage Do not overfill generator gear case...

Page 12: ...ressed air regulated at 25 35 PSI to clean the generator periodically WARNING Do NOT clean the generator while it is running Proceed as follows 1 Remove control box cover Vacuum or blow dust or debris...

Page 13: ...AVR 7 Shorted or open rotor 8 Shorted or open stator 1 Reset circuit breakers replace if defective 2 Disconnect the load Check voltage at receptacle cord set Check motors appliances and load leads for...

Page 14: ...OPM 136 WIRING DIAGRAM G1 G2 N N N G2 G2 GND GND GND GND GND G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 G1 GND GND GND GND GND G1 G1 G2 G2 G3 G3 G2 N N N N G2 G2 G2 120 240V SINGLE PHASE 120 208V 120 240V TH...

Page 15: ...15 REV A OPM 136 WIRING DIAGRAM 277 480V THREE PHASE G1 G1 G1 G1 GND GND GND GND GND N N N N N N G1 G1 G2 G2 G2 G2 G3 G3 G2 G2 G1 G1...

Page 16: ...n or exclusion may not apply to you This warranty gives you specific legal rights you may have other rights which vary from state to state Note Some states do not allow limitation on the duration of i...

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