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4

REV A

OPM-136

3. NOISE HAZARD -

Excessive noise is not only tiring, but continual exposure can lead to 

loss of hearing.

 

 

A. Use hearing protection when working around this 

 

  equipment for long periods of time. 

 

B. Keep your neighbors in mind when permanently installing this 

   equipment.

4. CLEANLINESS -

Keep the generator and surrounding area clean.

 

 

A. Remove all grease, ice, snow or materials that create slippery 

 

  conditions around the unit.

 

B. Remove any rags or other materials that could create a 

 

  potential fire hazard.

 

C. Carefully clean up any gas or oil spills before starting the unit.

5. SERVICING EQUIPMENT -

All service, including the installation or replacement of service parts, 

should be performed only by a qualified technician.

 

 

A. Use only factory approved repair parts. 

 

B. Do not work on this equipment fatigued.

 

C. Use extreme caution when working on electrical components. 

 

  High output voltages from this equipment can cause serious 

 

  injury or death.

 

D. Installing a generator is not a “do-it-yourself” project. Consult 

 

  a qualified, licensed electrician or contractor. The installation 

 

  must comply with all national, state, and local codes.

6. 

INSTALLATION - 

Installing a PTO generator is not a “do-it-yourself” project. Consult 

a qualified, licensed electrician or contractor. The installation must 

comply with all national, state, and local codes.

    A. Never operate the PTO drive generator without having it      

             properly mounted to a concrete base or approved trailer.

    b. Never connect the PTO generator to an existing electrical 

      system without installing an isolation transfer switch.

    C. Always insure the drive shaft is straight and level before 

   operating 

the 

generator.

8.  OPERATION - PTO drive shafts (tumbling bars) have many inherent 

dangers, extreme caution must be exercised when using them.

  A. NEVER allow children around the drive shaft when it is in 

  operation.

  B. Keep all safety guards and shields in place and securely 

  tightened.

  C. Never operate a drive shaft that has been damaged or had the 

    safety shield removed.

  D. Never step over a drive shaft while it is running.

  E. Never wear a necktie, loose articles of clothing, or anything else 

    that can be caught in moving parts.

  F. Never try to stop drive shaft with your hand or your foot. 

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important information that should be understood 

and followed before the installation, operation and maintenance of the 

generator. Failure to follow the safety instructions in this manual could 

result in serious injury or death. Keep this manual available for future 

reference.

CALIFORNIA PROPOSITION 65

WARNING: 

This product contains crude oil, gasoline, 

diesel fuel and other petroleum products, Antifreeze to 

which can expose you to chemicals including toluene 

and benzene, Ethylene glycol (ingested) which are 

known to the State of California to cause cancer, birth defects or other 

reproductive harm and developmental issues. 

For more information go to www.P65Warning.ca.gov.

ANSI SAFETY DEFINITIONS

DANGER:

DANGER indicates an imminently hazardous situation which, if not 

avoided, 

will 

result in death or serious injury. This signal word is to be 

limited to the most extreme situations.

WARNING:

WARNING indicates a potentially hazardous situation which, if not 

avoided, 

could

 result in death or serious injury.

CAUTION:

CAUTION indicates a potentially hazardous situation which, if not 

avoided, 

may

 result in minor or moderate injury. It may be used to alert 

against unsafe practices.

NOTE: CAUTION is also used on the unit labels and in this manual to 

indicate a situation that could result in serious damage or destruction of 

the equipment and possible personal injury.

1. ELECTRIC SHOCK - 

The output voltage present in this equipment can cause a fatal electric 

shock. This equipment must be operated by a responsible person.

 

 

A. Do not allow anyone to operate the generator without proper 

   instruction.

 

B. Guard against electric shock.

 

C. Avoid contact with live terminals or receptacles.

 

D. Use extreme care if operating this unit in rain or snow.

 

E. Use only three-prong grounded plugs and extension cords.

 

F.  Be sure the unit is properly grounded to an external ground rod 

 

  driven into the earth.

2. FIRE HAZARD -

 

 

A. Keep a fire extinguisher nearby  and know its proper use. Fire 

 

  extinguishers rated ABC by NFPA are appropriate.

Summary of Contents for 30PTOC4-03

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS 29 6kW 36kW PTO GENERATORS MANUAL...

Page 2: ...ual before starting and operating the generator USING THIS MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and teste...

Page 3: ...0 RPM AVR AS540 Input Shaft 1 3 8 6 spline Required Tractor PTO HP 63 Gear Lube Volume 0 875 Pint Type SAE 80 90W 140 30PTOC4 17 Watts 31 600 Volts 120 240 Phase Three Amps 87 Input Speed 540 RPM Gene...

Page 4: ...ever wear a necktie loose articles of clothing or anything else that can be caught in moving parts F Never try to stop drive shaft with your hand or your foot SAFETY IMPORTANT SAFETY INSTRUCTIONS SAVE...

Page 5: ...power receptacles an overload protection circuit and an electronic excitation circuit To reduce maintenance problems the coupling between the generator input shaft and rotor consists of precision hel...

Page 6: ...he generator B The design of the trailer must enable the trailer to remain stable during operation and to resist tipping caused by generator starting and reflected load torque C The trailer height and...

Page 7: ...manual power isolation transfer switch must be used with a standby generator The transfer switch isolates the load from the power line and allows you to safely operate your loads without endangering t...

Page 8: ...tacts available Contact the factory at 507 357 6831 for pricing WARNING EQUIPMENT DAMAGE Never use acid core solder When soldering insure no excess solder runs down on the contact surface Solder on th...

Page 9: ...ator output current amperage is internally limited by three circuit breakers If too much demand is placed on a generator output if you try to drive too many motors with it for example one of the circu...

Page 10: ...generator output at the proper level However some governors are not sensitive enough to maintain proper output under changing loads and in such cases the frequency will have to be monitored closely an...

Page 11: ...in the generator gear case Mobil SAE 85W90 140 API Service GL 5 Sunoco DX XL80W90 140 Kendal Three Star 85W 140 Amoco 85W140 or equivalent CAUTION Equipment Damage Do not overfill generator gear case...

Page 12: ...ressed air regulated at 25 35 PSI to clean the generator periodically WARNING Do NOT clean the generator while it is running Proceed as follows 1 Remove control box cover Vacuum or blow dust or debris...

Page 13: ...AVR 7 Shorted or open rotor 8 Shorted or open stator 1 Reset circuit breakers replace if defective 2 Disconnect the load Check voltage at receptacle cord set Check motors appliances and load leads for...

Page 14: ...OPM 136 WIRING DIAGRAM G1 G2 N N N G2 G2 GND GND GND GND GND G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 G1 GND GND GND GND GND G1 G1 G2 G2 G3 G3 G2 N N N N G2 G2 G2 120 240V SINGLE PHASE 120 208V 120 240V TH...

Page 15: ...15 REV A OPM 136 WIRING DIAGRAM 277 480V THREE PHASE G1 G1 G1 G1 GND GND GND GND GND N N N N N N G1 G1 G2 G2 G2 G2 G3 G3 G2 G2 G1 G1...

Page 16: ...n or exclusion may not apply to you This warranty gives you specific legal rights you may have other rights which vary from state to state Note Some states do not allow limitation on the duration of i...

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