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6

REV A

OPM-136

INSTALLATION

FOUNDATION MOUNTING

Mount the generator on a foundation if it is to be used as a permanent 

or standby power source. When planning a foundation consider the 

following points:

A. The foundation location should enable aligning the drive shaft 

  (tumbling bar) in a straight or nearly straight line between the power 

  take-off and the generator input shaft. Misalignment must be 

  less than 5 degrees during generator operation, even though 

  the mechanical design of the tumbling bar would allow greater 

 misalignment.

B. The foundation must be solid enough to absorb generator starting 

  and reflected load torque during operation.

C. The foundation surface should be flat.

D. Space is required around the generator for mounting switching 

  devices, making connections, and for servicing.

E. For dimensions needed for install for your specific generator, please 

  refer to it’s outline drawing. The hardware needed is dependent on 

  your distinct application.

F. The generator mounting bracket must rest evenly and firmly on the 

  foundation. Install shims if necessary to even out the foundation 

  under the mounting pads then bolt the generator firmly in place. 

TRAILER MOUNTING

Optional

Mount the generator on a trailer if you plan to use it as a portable 

power source. When selecting or building a trailer to mount the 

generator, consider the following points:

A. The trailer construction must be strong enough to support the 

 generator.

B. The design of the trailer must enable the trailer to remain stable 

  during operation, and to resist tipping caused by generator starting 

  and reflected load torque.

C. The trailer height and mounting position of the generator on the 

  trailer should enable aligning the drive shaft (tumbling bar) in 

  a straight or nearly straight line between the power take-off and 

  generator input shafts. Misalignment must be less than 5 degrees 

  during generator operation, even though the mechanical design of 

  the tumbling bar would allow greater misalignment.

D. The generator mounting area of the trailer bed should be flat.

The frame pads must rest firmly on the trailer bed. Install shims if 

necessary to even out the bed under the mounting pads, then bolt the 

generator firmly in place.

WARNING: PERSONAL INJURY & EQUIPMENT DAMAGE

Trailer may tip over and cause injuries if wheels are not spaced far 

enough apart.

THREE-POINT HITCH KIT

Optional

WARNING: PERSONAL INJURY & EQUIPMENT DAMAGE

When using the 3-point hitch assembly all three points must be 

attached to the tractor. Failure to do so will cause the generator to tip 

when lifting it, damaging both the t-bar and the generator.

A. The three point hitch must be attached to the tractor at all times 

  during operation.

B. When operating the generator the three point hitch and generator 

  must be sitting on flat level ground. All four deck pads must be 

  in constant contact with the ground at all times. This will reduce the 

  vibration in both the generator and the tumbling bar.

C. For safety the generator must be bolted to the three point hitch deck 

  using all four mounting bolts.

Summary of Contents for 30PTOC4-03

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS 29 6kW 36kW PTO GENERATORS MANUAL...

Page 2: ...ual before starting and operating the generator USING THIS MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and teste...

Page 3: ...0 RPM AVR AS540 Input Shaft 1 3 8 6 spline Required Tractor PTO HP 63 Gear Lube Volume 0 875 Pint Type SAE 80 90W 140 30PTOC4 17 Watts 31 600 Volts 120 240 Phase Three Amps 87 Input Speed 540 RPM Gene...

Page 4: ...ever wear a necktie loose articles of clothing or anything else that can be caught in moving parts F Never try to stop drive shaft with your hand or your foot SAFETY IMPORTANT SAFETY INSTRUCTIONS SAVE...

Page 5: ...power receptacles an overload protection circuit and an electronic excitation circuit To reduce maintenance problems the coupling between the generator input shaft and rotor consists of precision hel...

Page 6: ...he generator B The design of the trailer must enable the trailer to remain stable during operation and to resist tipping caused by generator starting and reflected load torque C The trailer height and...

Page 7: ...manual power isolation transfer switch must be used with a standby generator The transfer switch isolates the load from the power line and allows you to safely operate your loads without endangering t...

Page 8: ...tacts available Contact the factory at 507 357 6831 for pricing WARNING EQUIPMENT DAMAGE Never use acid core solder When soldering insure no excess solder runs down on the contact surface Solder on th...

Page 9: ...ator output current amperage is internally limited by three circuit breakers If too much demand is placed on a generator output if you try to drive too many motors with it for example one of the circu...

Page 10: ...generator output at the proper level However some governors are not sensitive enough to maintain proper output under changing loads and in such cases the frequency will have to be monitored closely an...

Page 11: ...in the generator gear case Mobil SAE 85W90 140 API Service GL 5 Sunoco DX XL80W90 140 Kendal Three Star 85W 140 Amoco 85W140 or equivalent CAUTION Equipment Damage Do not overfill generator gear case...

Page 12: ...ressed air regulated at 25 35 PSI to clean the generator periodically WARNING Do NOT clean the generator while it is running Proceed as follows 1 Remove control box cover Vacuum or blow dust or debris...

Page 13: ...AVR 7 Shorted or open rotor 8 Shorted or open stator 1 Reset circuit breakers replace if defective 2 Disconnect the load Check voltage at receptacle cord set Check motors appliances and load leads for...

Page 14: ...OPM 136 WIRING DIAGRAM G1 G2 N N N G2 G2 GND GND GND GND GND G2 G2 G2 G2 G1 G1 G1 G1 G1 G1 G1 G1 G1 GND GND GND GND GND G1 G1 G2 G2 G3 G3 G2 N N N N G2 G2 G2 120 240V SINGLE PHASE 120 208V 120 240V TH...

Page 15: ...15 REV A OPM 136 WIRING DIAGRAM 277 480V THREE PHASE G1 G1 G1 G1 GND GND GND GND GND N N N N N N G1 G1 G2 G2 G2 G2 G3 G3 G2 G2 G1 G1...

Page 16: ...n or exclusion may not apply to you This warranty gives you specific legal rights you may have other rights which vary from state to state Note Some states do not allow limitation on the duration of i...

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