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Installation and operating instructions Wilo-Port 800 53

DECOMMISSIONING/DISPOSAL English

6.1.  Commissioning

CAUTION! 

Contaminants and solids, as well as improper commissioning, can 

lead to damage to the pumping station or individual components 

during operation.

•  Before commissioning, clean the entire pumping station of con-

taminants, particularly solids.

•  Observe the installation and operating instructions for the pump, 

switchgear, level control device and other accessories.

NOTE:

 

At sustained outside temperatures below 0 °C, particularly if use is 

restricted or suspended, there is a risk of frost in the pump cham

-

ber due to insufficient water exchange.

•  In this case, appropriate insulation measures must be taken in the 

area above the pump cover.

•  If the pump chamber is not to be operated at all, we recommend 

completely draining the pump chamber and pressure pipe.

Commissioning may only be carried out if the system has been 

installed in accordance with these installation and operating in-

structions and the installation and operating instructions for the 

individual components, and all protective measures are effective and 

the applicable safety regulations, VDE regulations and any regional 

regulations are met.

Check that all required components and connections (inlet, dis-

charge pipe with shut-off device, venting, electrical connection) are 

present and properly installed.

1.  Open the pump cover.

2. 

Completely open the shut-off device. If the handle of the shut-off 

device is not easily accessible, an operating crank is available as an 

accessory.

3.  Check that the pump and piping are installed securely and pressure 

tight.

4. 

Set the switchgear to ‘automatic mode’

5. 

Fill the system using the connected inlet.

6. 

Function test: Observe at least two on/off cycles and check that 

the pump is functioning properly and the switching points are set 

correctly.

If backing up occurs in the inlet pipe, the switching points should 

be corrected accordingly.

7.  When the function test has been completed successfully, install the 

pump cover and check that it is fitted securely.

8.  The system is now operational.

6.2.  Behaviour during operation

The pump cover must be fitted during operation of the pumping 

station. No personnel may be present in the pump chamber.

7.  Decommissioning/disposal

• The system must be decommissioned for maintenance work or 

dismantling.

• When the pump chamber is open, the working area must be marked 

accordingly and cordoned off. There is a risk of falling.

• 

Technically sound lifting equipment and officially approved lifting 

gear must be used to lift and lower the installed pump.

Summary of Contents for Wilo-Port 800

Page 1: ...de instalaci n y funcionamiento no Monterings og driftsveiledning sv Monterings och sk tselanvisning fi Asennus ja k ytt ohje hr Upute za ugradnju i uporabu sr Uputstvo za ugradnju i upotrebu sl Navod...

Page 2: ...ntended use and fields of application 36 3 2 Improper use and fields of application 36 3 3 Set up 37 3 4 Function description 37 3 5 Materials 38 3 6 Technical data 38 3 7 Type key 38 3 8 Dimensions 3...

Page 3: ...supervised by a person responsible for their safety and have received instructions from that person on how the pump chamber is to be used Children must be supervised to ensure that they do not play wi...

Page 4: ...ng apply Inadequate configuration by the manufacturer due to the infor mation provided by the operator or customer being insufficient or incorrect Non compliance with safety instructions and working i...

Page 5: ...hen installing and removing the pump chamber A second person must always be present Adequate ventilation must be ensured when working inside the pump chamber All work assembly dismantling maintenance...

Page 6: ...ump and how to shut it off For the connection refer to the operating and maintenance manual for the pump installed The pump installed must always be earthed 2 4 Safety and monitoring equipment The pum...

Page 7: ...quality assurance Fault free operation is guaranteed if it is installed and maintained correctly 3 1 Intended use and fields of application RISK of explosive atmosphere Sewage containing faeces can le...

Page 8: ...ater in Germany in accordance with DIN 1986 3 3 3 Set up Fig 1 Overview 1 Pump chamber 9 Inlet connection 2 Discharge pipe 10 Venting cable ducts 3 Non return ball valve 11 Pump 4 Surface coupling 12...

Page 9: ...0 Ventilation connection cable bushing 1x DN 100 Max permitted ambient temperature 20 C Ground below depth of 0 5 m Max permitted ground water level Ground level Impoundment volume See data sheet cata...

Page 10: ...n materials for pumps Installation and operating instructions NOTE For use as a pumping station accessories are required that have to be ordered separately 3 10 Accessories Clamp bolting for connectio...

Page 11: ...for storage Place the pump chamber securely on a solid bearing surface and secure it against falling over or sliding away Pump chambers are stored vertically DANGER due to falling over Never set down...

Page 12: ...ing installa tion and suffer serious injuries During installation the installation location must be appropriately marked and secured Always close the installed pump chamber with an appropriate pump co...

Page 13: ...0 mm Max height adjustment with plastic pump chamber extension 500 mm CAUTION The pump chamber may not be installed in peaty ground This can lead to destruction of the pump chamber Pump cover Must be...

Page 14: ...engineering and road building slope angle installation If required due to the groundwater level the pit must be protected using a groundwater drawdown NOTE If a class D400 pump cover is to be used a l...

Page 15: ...roof routing 4 Perform a leak test in accordance with the applicable regulations 5 2 5 Installing the pump chamber extension When using A15 and B125 pump cover CAUTION The max installation depth of 27...

Page 16: ...ed for height compen sation to the surface level up to a maximum of 200 mm above the top edge of the pump chamber including the pump cover height The concrete rings should be provided by the customer...

Page 17: ...mp chamber must be continuously checked for a plumb vertical and constant position and for any deformation or other indications of installation errors The areas directly adjacent to the pump chamber w...

Page 18: ...content grain size 0 32 mm as far as the base of the substructure and compact properly Dpr 97 Compact by hand at the pump chamber wall ensuring that the pump chamber is in a plumb vertical position a...

Page 19: ...ff device Suspend the chain from the discharge pipe observing the separate installation and operating instructions for the chain and lower the pump and discharge pipe into the pump chamber until the t...

Page 20: ...t can be vented Alternatively a bubbling through system can be used In this case a small compressor continuously pumps air into the dynamic pressure bell In addition we recommend installation of an ad...

Page 21: ...e 120 120 120 120 Switching point C Set Pump off signal when using dynamic pressure bell and level sensor then set follow up time up to dimension A pump off set follow up time if there is no inlet If...

Page 22: ...lve can be installed to protect against the pump chamber being drained dry Both of these components are available as accessories Flush connection Fig 14 Flush connection installation 1 Surface couplin...

Page 23: ...ired by the operating personnel for safe commissioning and operation of the pump chamber The following general conditions must always be met and checked The maximum inflow must be lower than the maxim...

Page 24: ...al regulations are met Check that all required components and connections inlet dis charge pipe with shut off device venting electrical connection are present and properly installed 1 Open the pump co...

Page 25: ...health must be decon taminated after being lifted out of the pump chamber before any other work is carried out Otherwise there is a risk of death Wear the necessary physical protection equipment BEWAR...

Page 26: ...l substances Toxic or harmful substances in sewage pump chambers can lead to infections or suffocation The installation location must be adequately ventilated before all work Appropriate protective eq...

Page 27: ...s Faults may only be repaired by qualified specialist personnel Observe the installation and operating instructions for the pump level control device and other accessories If the operating fault canno...

Page 28: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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