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English

Installation and operating instructions Wilo-SiFlux

23

• Follow the installation and operating instructions for the pump, 

level control device and other accessories.

DANGER! Risk of burns when body parts come into contact with 
the pump!
Depending on the pump or system operating conditions (fluid tem-
perature), the entire pump can become very hot.

• Keep a safe distance during operation! 
• In the case of high water temperatures and system pressures, allow 

the pump to cool down before working on it.

• Always wear protective clothing and gloves when working.

Fault

Cause

Remedy

10.1

ONE OR TWO PUMPS FAIL TO PRIME Air leaks at suction.

Check tightness of high suction pipe 
connections.

Suction piping obstructed or valve 
on suction manifold closed.

Check valve opening and clean the 
piping if necessary.

10.2

ONE PUMP FAILS TO RUN

Thermal relay tripped.

The pump "fault" indicator on the 
switchgear must be lit.
Check the setting of the thermal 
relay and reset it.

Magnetic circuit breaker or fuses 
defective or blown.

Check that the motor phases are not 
short-circuited. Replace the motor 
if necessary.
Reset the circuit breaker or replace 
the fuses (check their ratings). 

Pump shaft blocked.

Switch off the electric supply of the 
switchgear and then check if the 
shaft turns  smoothly. If it is 
blocked, dismantle the pump.

Winding fault. 

Disconnect the terminal board of 
the terminal block and check the 
stator insulation to earth. Replace 
the motor if necessary. 

10.3

NO DELIVERY PRESSURE

Flow higher than system capabili-
ties. 

Plan to replace the system by a more 
adequate one (do not forget to con-
tact us in any case). 

One or two pumps do not pump 
anymore. 

See 10.1.

A pump is obstructed by particles.

Have the pump dismantled and 
cleaned.

Voltage of the motors too low.

Check the voltage on motor termi-
nals.

10.4

RANDOM OPERATING, STARTING 
FREQUENCY TOO HIGH 

Pressure transmitter defective. 

Check the setting: transmitter not 
stable, replace it if necessary

10.5

OPERATING SWITCHGEAR DEFEC-
TIVE

Switchbox or cabinet defective.

See commissioning instructions of 
the switchgear or cabinet. 

Wires disconnected. 

Check all connections to the termi-
nal block of the switchgear.

Transmitter defective. 

Check the contacts, change the 
respective transmitter if necessary. 

10.6

PRESSUREVALVE ON DELIVERY SIDE 
NOT TIGHT 

Valve diaphragm or ring destroyed.  Change the valves.

10.7

CONVERTER FAULT

A fault indication appears on the 
display of the frequency converter.

See commissioning instructions of 
the pump.

10.8

THE SYSTEM  DOES NOT STOP OR 
START 

The shut-off valve is closed. 

Open the shut-off valve (rep. 16).

Summary of Contents for SiFlux Series

Page 1: ...iFlux Pioneering for You 4 188 939 Ed 01 2014 05 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bedieningsvoorschriften ...

Page 2: ...Fig 1 SiFlux ...

Page 3: ...Fig 2 9 2 1 3 5 6 12 7 6 4 ...

Page 4: ...Fig 3 5 6 12 7 Fig 4 8 10 11 ...

Page 5: ...re parts 17 2 8 Improper use 17 3 Transport and interim storage 17 3 1 Attachment 17 4 Intended use 17 5 Product information 18 5 1 Type key 18 5 2 Technical data 18 5 3 Scope of delivery 18 6 Description and function 18 6 1 General description 18 6 2 Description of the product 18 6 3 Function of the SiFlux system 20 7 Installation and electrical connection 21 7 1 Installation 21 7 2 Hydraulic con...

Page 6: ...tions on the safety of the product personnel are not observed this declaration loses its validity 2 Safety These operating instructions contain basic information which must be adhered to during installation operation and maintenance For this reason these operating instructions must without fail be read by the service technician and the responsible specialist operator before installation and commis...

Page 7: ...internal working operating and safety regulations of the operator are to be complied with 2 5 Safety instructions for the operator This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of expe rience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible...

Page 8: ...r any transport damage If damage is found the necessary procedure involving the forwarding agent must be taken within the specified period Before installation the product must be kept dry frost free and pro tected from mechanical damage 3 1 Attachment WARNING Danger of personal injury Improper transport can lead to personal injury The stability of the load must be ensured The handling should be do...

Page 9: ...pplied completely piped and ready for connection The only connections that have to be made are for suction and discharge and also the power mains 6 2 Description of the product Mechanic and hydraulic installation components Fig 2 3 and 4 The compact installation is mounted on a steel base frame with vibra tion absorbers pos 3 It consists of a group of 3 or 4 in line pumps with electronics pos 1 wh...

Page 10: ...kets pos 9 All electronic components are prewired upon delivery These Installation and operating instructions describe the complete installation of the SiFlux In line pumps pos 1 Different types of pumps are installed in the SiFlux depending on the intended use and the performance parameters required The number of these pumps can vary between 3 and 4 The enclosed Installation and operating instruc...

Page 11: ...1 DN 125 21 IL E 40 170 5 5 2 SC 16 T4 2 1 DN 125 31 IP E 40 120 1 5 2 SC 16 T4 3 1 DN 150 31 IP E 40 160 4 2 SC 16 T4S 3 1 DN 150 31 IL E 40 170 5 5 2 SC 16 T4 3 1 DN 150 21 IP E 50 130 2 2 2 SC 16 T4 2 1 DN 150 21 IP E 50 150 4 2 SC 16 T4 2 1 DN 150 21 IL E 50 180 7 5 2 SC 16 T4 2 1 DN 150 31 IP E 50 130 2 2 2 SC 16 T4 3 1 DN 200 31 IP E 50 150 4 2 SC 16 T4 3 1 DN 200 31 IL E 50 180 7 5 2 SC 16 ...

Page 12: ...pes are recommended for this purpose in order to avoid stresses on the pipe connections and minimise the transmission of installation vibrations to the building installation If the pumped fluid and pipe material cause dirt it is obligatory to install a strainer in front of the pump You can also install a SiClean or SiClean Comfort to clean the water and WEH WEV to maintain the pressure level 7 3 E...

Page 13: ...e enclosed Installation and operating instructions 8 2 Commissioning the installation After all preparations and checks according to section 8 1 General preparation and checking on page 22 have been done switch on the main switch and set the control system to the automatic mode CAUTION Damage to the pump Danger of damage due to incorrect handling Do not let the pump operate with a closed pressure ...

Page 14: ...h off the electric supply of the switchgear and then check if the shaft turns smoothly If it is blocked dismantle the pump Winding fault Disconnect the terminal board of the terminal block and check the stator insulation to earth Replace the motor if necessary 10 3 NO DELIVERY PRESSURE Flow higher than system capabili ties Plantoreplacethesystembyamore adequate one do not forget to con tact us in ...

Page 15: ...ame description of the spare part All data on the pump and motor rating plate 12 Disposal Proper disposal and recycling of this product prevents damage to the environment and risks to personal health Proper disposal requires the drainage and cleaning and the disman tling of the pump unit Lubricants must be collected The pump components are to be sepa rated according to material metal plastic elect...

Page 16: ...English Installation and operating instructions Wilo SiFlux 25 ...

Page 17: ...rective Basse Tension 2006 95 CE _ Elektromagnetische Verträglichkeit Richtlinie 2004 108 EG _ Electromagnetic compatibility 2004 108 EC _ Compabilité électromagnétique 2004 108 CE EG KONFORMITÄTSERKLÄRUNG EC DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE CE Als Hersteller erklären wir hiermit dass die Pumpenbauarten der Baureihe We the manufacturer declare that the pump types of the series W...

Page 18: ...ства Koneet 2006 42 EY Sähkömagneettinen Yhteensopivuus 2004 108 EY EZ smjernica o strojevima 2006 42 EZ Elektromagnetna kompatibilnost smjernica 2004 108 EZ Maskiner 2006 42 EF Elektromagnetisk Kompatibilitet 2004 108 EF Μηχανήματα 2006 42 ΕΚ Ηλεκτρομαγνητικής συμβατότητας 2004 108 ΕΚ Машини 2006 42 ЕО Електромагнитна съвместимост 2004 108 ЕО WILO SE prohlašuje že výrobky uvedené v tomto prohláše...

Page 19: ... 2004 108 WE WILO SE erklærer at produktene nevnt i denne erklæringen er i samsvar med følgende europeiske direktiver og nasjonale lover WILO SE oświadcza że produkty wymienione w niniejszej deklaracji są zgodne z postanowieniami następujących dyrektyw europejskich i transponującymi je przepisami prawa krajowego WILO SE declara que os materiais designados na presente declaração obedecem às disposi...

Page 20: ......

Page 21: ...20 27442100 D Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 Ireland WILO Ireland T 353 61 227566 Italy w v Borromeo Milano T 39 25538351 Kazakhstan WILO Central Asia 050002 Almaty T 7 727 2785961 Korea v D w F T 82 51 950 8000 Latvia 1019 Riga T 371 6714 5229 Lebanon WILO LEBANON SARL Lebanon T 961 1 888910 Lithuania 03202 Vilnius T 370 5 2136495 Morocco WILO MAROC SARL 2060...

Page 22: ...Pioneering for You WILO SE Nortkirchenstraße 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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