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             Installation  and operating  instructions  WILO Mather and Platt 

MISO / PISO Pumps 

14  

 

 

 
 

 

7 Installation and electrical connection 

 

(Motor / Pump coupling system) 
 

 

            DANGER! Risk of getting crushed! 

    The  installation  or  removal  of  the  product  must  not  be 

performed by one person alone. Measures should be taken 
to  bar  persons  from standing beneath  a  suspended  load. 
Further  more,  it  is  also  prohibited  to  move  suspended 
loads over exposed workplaces where people are present. 
The fastening devices should be adapted to the conditions 
at hand (weather, hooking system, load, etc.) Use suitable 
fastening devices to handle the weight of the product. 

 

                                     WARNING! Danger of personal injury! 

   The  installation  and  electrical  connection  should  be 

performed only by qualified personnel in compliance with 
local regulations.  

   This  section  provides  instructions  on  the  recommended 

methods  of  installing  pumping  sets  on  to  concrete 
foundations.  Careful  attention  must  be  paid  to  the 

customer  and  contractor’s  installation  drawings  during 

the installation procedures to ensure that the pumping set 
is accurately positioned on the correct datum levels. 

    The  existing  accident  prevention  regulations  must  be 

observed. 

 

                          WARNING! Danger of electric shock! 

   Any hazards from electrical current should be ruled out. 
   Any instructions from local or general directives [e.g. IEC, 

VDE  etc.]  or  directives  of  the  local  electricity  supply 
companies must be observed.

 

             7.1.2 Coupling selection 

Use a semi-flexible coupling to link the pump to the driver. 
Select  the  size  of  the  coupling  in  accordance  with  the 
recommendation  of  the  coupling  manufacturer.  Strictly 

follow  the  coupling  manufacturer’s  instructions  for  the 

fitting of the coupling between the pump and the motor. 
(The coupling must comply with the standard EN349).  
The  alignment  of  the  pumps  and  the  motor  must  be 
checked  after  the  installation  of  the  pump  set  on  its 
foundation and when the piping is connected. In addition, 
an  alignment  control  must  take  place  when  the  system 
works at its nominal temperature. The coupling guard must 
comply with the EN ISO 14120:2015 standard in order to 
avoid any contact with rotating parts during operations.          
 

7.1.3 Selection of a base plate 

Select a base plate in accordance with the local regulations, 
sufficiently  large  and  strong  to  support  the  pump  and 
motor. 

 

             

7.1.4 Pump set assembling 

Fix the pump and motor equipped with their half coupling 
on  the  base  plate  and  make  the  alignment  of  those 
elements.  It  is  recommended  to  fit  the  coupling  guard 
supplied as accessories by WILO Mather and Platt. 

 
             

Note: 

If coupling guard is supplied loose, then kindly drill and fit 
it on the base plate at proper location. 
And if pump is supplied with coupling and motor mounted 
on the base plate, please ensure proper alignment of pump 
motor and coupling.

   

           

         7.1    Installation of bare shaft pump 

    It  is  strongly  recommended  to  use  component  such  as 

coupling,  guards,  motors,  base  plates  supplied  by  WILO 
Mather and Platt to install a bare shaft pump on a base plate. 
It  is  mandatory  that  those  components  should  be  CE 
certified  and  the  coupling  guard  must  comply  with  the 
regulation EN ISO 14120:2015. 

 

                        7.1.1 Electrical motor selection

 

Select  an  electrical  motor  with  sufficient  power  margin 
regarding the motor rating. The table below will guide you in 
this selection. 

 

  Example: 

 

Duty point: 100 m3/h 

 35 m 

 pump efficiency 78 % 

 

Pump shaft power: 12.5 kW 

 

Electrical motor rating (including margin): 

12.5 * 1.15 = 14.3 kW 

 

IEC motor power rating available: 15 kW 

 

Use a foot mounted motor B3 (IM 1001) which comply with 
the IEC34-1 standard. 

 
 

 
 
 
 
 
 
 
 

 

             

Shaft power

 

P

 4 KW

 

4 kW < P

≤ 10

 kW

 

10 kW < P

≤ 

40 kW

 

40 kW 

 P

2

 

Recommended  power 
margin

 

25 %

 

20 %

 

15 %

 

10 %

 

Summary of Contents for MISO 100-200

Page 1: ...WMPPPL_IOM_MISO_PISO_RV 003_20201002 WILO Mather and Platt MISO PISO Back Pull Out Pumps en Installation and Operating Instructions...

Page 2: ...e product at site The authorities that install and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most ca...

Page 3: ...Pumps 3 Fig 1 Pump Handling Bare Pump and Pump with Motor Engine Page No 9 Point No 3 1 Fig 2 Engine Driven Pump Page No 11 Point No 6 1 2 Fig 3 Pump Foundation Page No 15 Point No 7 2 1 Equal Clearan...

Page 4: ...LO Mather and Platt MISO PISO Pumps 4 Fig 4 Leveling of Base plate Page No 15 Point No 7 2 2 Fig 5 Coupling assembly Page No Point No 7 2 3 Fig 5 Coupling Alignment Page No 16 Point No 7 2 3 Fig 6 For...

Page 5: ...structions WILO Mather and Platt MISO PISO Pumps 5 Fig 7 Suction line Good and Bad layout Page No 17 Point No 7 2 5 Suction line God Page No 17 Point No 7 2 5 Page No 17 Point No 7 2 5 Fig 8 Suction l...

Page 6: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 6 Fig 11 Stuffing box packing Page No 18 Point No 7 2 7...

Page 7: ...roductinformation 10 5 1 Data plate 10 5 2 Type key 11 5 3 General description 11 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description andfunction 11 6 1 Description of the product 11 7 Installat...

Page 8: ...e if this information is disregarded CAUTION There is a risk of damaging the pump installation Caution implies that damage to the product is likely if the information is disregarded NOTE Useful inform...

Page 9: ...Disposal of any unwanted scrap material should be disposed in appropriate way so as not to cause any harm to the environment No hazardous material is used in WILO Mather and Platt MISO PISO pumps NOT...

Page 10: ...ed at regular intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed For mechanical seal we recommend relative air humidity below 65 tempera...

Page 11: ...ate 5 5 Accessories Companion Flange Foundation bolts Shims Pressure Gauges Relief Valves 6 Description and function 6 1 Description of the product MISO PISO pumps are horizontal single stage volute c...

Page 12: ...y be fitted in the stuffing box situated at each end of the casing Gland Pack For correct operation of the pack gland as light leakage 40 60 drops per minute is essential If the leakage is reduced too...

Page 13: ...of MISO pump consist of following parts For glandpack version pumps No Part description No Part description 1700 Impeller nut 2310 Gland 1501 Impeller 2070 Thrust collar 2111 Spacer sleeve 2600 Bearin...

Page 14: ...coupling must comply with the standard EN349 The alignment of the pumps and the motor must be checked after the installation of the pump set on its foundation and when the piping is connected In addit...

Page 15: ...olts For installations where a low level of noise is expected built the foundation in a pit lined with appropriate insulation material in order to avoid vibration transmission to the ground CAUTION Ri...

Page 16: ...un freely and that the shaft is true to 0 1mm or better Check that no damage can be caused when the shaft of the driven unit is turned Coupling should be loosely coupled and the halves must be free to...

Page 17: ...Unequal nominal widths of the suction branch and suction line must be compensated by eccentric transition pieces refer figure 8 Pg No 5 It is recommended that a strainer is installed in front of the...

Page 18: ...ion manual at the time of installation and connection Motors or electrical control panels are operated with alternating or industrial high voltage current The electrical connection is established via...

Page 19: ...e closed after priming and before the pumping set is started 8 2 2 Pumps operating on negative suction head There are two methods of priming pumps that draw their liquid from an elevation lower than t...

Page 20: ...with a special leak off device it should not be run for a long period against a closed delivery valve Check that the driving unit is not being overloaded during valve opening Overloading may occur if...

Page 21: ...per cooling and lubrication if applicable For mechanical seal check that there is no visible leakage For any abnormality observed from the visual manual inspection and through maintenance inspection l...

Page 22: ...equire renewal can be made NOTE The figures given in the table Technical Data Pg No 12 above are only valid if the wear rings and the impeller are made with in the same materials of low galling tenden...

Page 23: ...1185 on bench Insert the packing 2410 logging ring 2300 set into the stuffing box Fit the gland 2310 into stuffing box Hold the gland with nuts finger tight Fasten the back cover assembly to frame ada...

Page 24: ...nt and back side of the impeller Assemble the pin and bush coupling 4630 onto the shaft 1800 Fit all studs and nuts of the coupling frame adaptor and motor stool Assemble the suitable motor over the m...

Page 25: ...se of damages exchange mechanical seal 11 Pump or pipe work not completely filled Vent and fill the pump as well as the suction line or in flow line 12 Pump is running against closed valve Open the sh...

Page 26: ...ISO Grade 46 oil Manufacturer Bush Type Bearings Grease Lubricated Bearings Indian Oil Corporation Servo System 46 Servogem 2 3 Hindustan Petroleum Enclo 46 Lithion 2 3 Bharat Petroleum Hydral 46 Mult...

Page 27: ...Neck ring 14 2600 Bearing 3 1185 Back cover 15 2752 Bearing end cover NDE 4 1192 Support foot 16 2753 Bearing end cover DE 5 1501 Impeller 17 2760 Bearing housing 6 1700 Impeller nut 18 2902 Internal...

Page 28: ...2 1181 Neck ring 15 2752 Bearing end cover NDE 3 1185 Back cover 16 2753 Bearing end cover DE 4 1192 Support foot 17 2760 Bearing housing 5 1501 Impeller 18 2902 Internal circlip 6 1700 Impeller nut...

Page 29: ...End cover DE 4 1192 Support foot 18 2760 Bearing Housing 5 1501 Impeller 19 2902 Internal Circlip 6 1700 Impeller nut 20 2902 1 External Circlip 7 1800 Shaft 21 3200 Key Impeller 8 1950 Oil Thrower 22...

Page 30: ...d cover DE 3 1185 Back cover 16 2760 Bearing housing 4 1192 Support foot 17 2902 Internal circlip 5 1501 Impeller 18 2902 External circlip 6 1700 Impeller nut 19 3200 Key impeller 7 1800 Shaft 20 3250...

Page 31: ...2 Support Foot 19 2902 1 External Circlip 5 1501 Impeller 20 3200 Key Impeller 6 1700 Impeller Nut 21 3250 Key Coupling 7 1800 Shaft 22 4031 Lip Seal 8 1950 Oil Thrower 23 4250 O ring for Sleeve 9 207...

Page 32: ...Adaptor 19 2760 Bearing Housing 5 1500 Impeller 20 3011 Lock Nut 6 1650 Impeller Nose Cap 21 3020 Lock Washer 7 1800 Pump Shaft 22 3200 Key for Impeller 8 1822 Adjusting Ring 23 3250 Key for Coupling...

Page 33: ...ushing sealing liquid for stuffing box 9 Availability of sufficient cooling liquid for bearings as specified 10 Free rotation of pump and drive shafts 11 Lubrication of bearings 12 Checking of insulat...

Page 34: ...fied 12 Free rotation of pump and drive shafts 13 Batteries are fully charged 14 Battery cables and lead are available 15 Exhaust silencer and all required exhaust piping is completed 16 Fuel tank is...

Page 35: ...Voltage Current Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Motor Operating...

Page 36: ...System Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Engine Operating Parame...

Page 37: ...lation and operating instructions WILO Mather and Platt MISO PISO Pumps 37 Pump set Levelling Record Required accuracy of pump set levelling is 0 05 mm Result Customer Representative WILO M P Represen...

Page 38: ...Pump and Motor Engine Turbine Alignment Record A Before Connecting Suction and Delivery Piping Gap Between Coupling Halves mm Actual Gap mm B After Connecting Suction and Delivery Piping Gap Between...

Page 39: ...latt MISO PISO Pumps 39 Pump set Noise Level Record Noise level measurement at Pump House Floor Noise Level in dBA A B C D Background Noise dBA Instrument Details Distance 1 Mtr from the Pump Make Mod...

Page 40: ...tails Date Pump Sr No Motor Sr No Pump Type Make Project Vibration Measurement Pk to Pk Sr No Position V H A Displacement Velocity mm sec Displacement Velocity mm sec Displacement Velocity mm sec 1 Pu...

Page 41: ...g Temperature Measurement Pump Set Details Date Pump Sr No Motor Sr No Pump Type Make Project Bearing Temperature Sr No Position Temperature Ambient Temperature Remarks 1 Pump DE 2 Pump NDE 3 Motor DE...

Page 42: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 42 NOTES...

Page 43: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 43 NOTES...

Page 44: ...________________________________________________________________________________________________ WILO Mather and Platt Pumps Pvt Ltd Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91 20...

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