Wilo Helix VE 11kW-IE5 Installation And Operating Instructions Manual Download Page 1

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Wilo-Helix VE 11/15/18,5/22kW – IE5

Wilo-MVIE 11/15/18,5/22kW – IE5

Pioneering for You

4 257 897-Ed.01 / 2022-10-Wilo

Installation and operating instructions

Summary of Contents for Helix VE 11kW-IE5

Page 1: ...Wilo Helix VE 11 15 18 5 22kW IE5 Wilo MVIE 11 15 18 5 22kW IE5 Pioneering for You 4 257 897 Ed 01 2022 10 Wilo en Installation and operating instructions ...

Page 2: ...Fig 1 ...

Page 3: ...Fig 2 HELIX VE 10 16 ...

Page 4: ...Fig 2 HELIX VE 22 36 52 ...

Page 5: ...6 Fig 4 HELIX VE 10 16 Fig 6 HELIX VE 10 16 Type mm A B C D E F G H J K HELIX VE10 PN16 130 251 215 181 200 80 D50 100 2 x M12 4 x Ø 13 HELIX VE16 PN16 130 251 215 181 200 90 D50 100 2 x M12 4 x Ø 13 Type mm A B C D E F G H J K HELIX VE10 PN16 PN25 130 252 215 187 280 80 D40 110 4 x M16 4 x Ø 13 HELIX VE16 PN16 PN25 130 252 215 187 300 90 D50 125 4 x M16 4 x Ø 13 ...

Page 6: ...215 226 300 90 DN50 125 4 M16 4 Ø14 Helix VE 36 PN16 170 294 240 226 320 105 DN65 145 4 M16 PN25 8 M16 Helix VE 52 PN16 PN25 190 or 170 295 266 or 240 226 365 140 DN80 160 8 M16 Type mm A B C D E F G H J K Helix VE 22 PN16 PN25 130 262 215 226 300 90 DN50 125 4 M16 4 Ø14 Helix VE 36 PN16 170 282 240 212 320 105 DN65 145 4 M16 PN25 8 M16 Helix VE 52 PN16 PN25 190 or 170 306 266 or 240 234 365 140 D...

Page 7: ...m Y X P E L 4 X ØD Fig 4 MVIE 70 95 Type mm L P X Y E ØD MVIE 70 PN16 PN25 350 261 280 199 45 14 MVIE 95 PN16 PN25 ...

Page 8: ...Fig 9 HELIX VE 22 36 52 Fig 8 x2 x4 ...

Page 9: ...Fig A1 1 1 ...

Page 10: ...2 2 4 4 3 3 Fig 2D Fig 3D 4 4 3 3 2 2 Fig 4D 3 3 4 4 2 2 ...

Page 11: ...en Installation and operating instructions 12 ...

Page 12: ...tion operating and maintenance per sonnel must have the appropriate qualifications for this work Area of responsibility terms of reference and monitoring of the personnel are to be ensured by the operator If the personnel are not in possession of the necessary knowledge they are to be trained and instructed This can be accomplished if necessary by the manufacturer of the product at the request of ...

Page 13: ...s occurred during shipping take all necessary action with the carrier within the time allowed CAUTION The storage environment may cause damage to the product If the delivered material is to be installed at a later date store it in a dry place and protect it from impacts and any external influences humidity frost etc The pump should be cleaned thoroughly before it is put into temporary storage New ...

Page 14: ...RAS approved coating Hydraulics 1 4307 AISI 304 5 Monobloc Pump housing cast iron EN GJL 250 standard coating Hydraulics 1 4307 AISI 304 25 Pipe connection 16 PN16 25 PN25 E E EPDM O rings WRAS KTW V FKM O rings K K Cartridge mechanical seal S The sheet coupling protector is on a line with the inlet 3 3 Three phase 1 Single phase Example MVIE7004 2 3 25 E 3 MVI High efficiency multistage in line p...

Page 15: ...ss 155 F Frequency See motor plate Power supply voltage Power kW 11 15 18 5 22 400 V 10 50 Hz 380 V 10 60 Hz 480 V 10 60 Hz Types of supported power supplies TN TT Other characteristics Ambient humidity 90 without condensation Altitude 1000 m 1000 m on request Max suction height Depending on NPSH of the pump Noise Level Lp dB A ref 20 μPa at 1 m BEP tolerance 0 3dB A Power kW 11 15 18 5 22 79 Powe...

Page 16: ...317 4230318 Baseplate with dampers for pumps up to 5 5 kW 4157154 IF module PLR for connecting to PLR interface converter IF module LON for connection to LONWORKS network These modules plug directly into the connection interfaces of the converter see Fig below Non return valves with tab or spring ring for operation at constant pressure Protection kit against dry running Pressure sensor kit for con...

Page 17: ... access for the purposes of inspection or replacement For heavy pumps install a lifting hook Fig 2 pos 10 above the pump to facilitate its disassembly WARNING Risk of accident due to hot surfaces The pump must be installed in such a way that no one can touch the hot surfaces of the product when it is in operation Install the pump in a dry and frost free place on a flat concrete block using appropr...

Page 18: ...e suction pipe must have a strainer to keep any impurities out of the pump and a check valve In case of half flanges pump design it is recom mended to connect the hydraulic network and then keep out the plastic fixation links to pre vent any leakage risk 7 4 Electrical connections DANGER Risk of fatal injury Hazardous voltage due to the discharge of the converter capacitors Before any work on the ...

Page 19: ...ting instructions Wilo Helix VE MVIE 11 15 18 5 22kW IE5 English The cables for the sensor the external instruc tion the inputs Ext Off and Aux must be shielded Power kW 11 15 18 5 22 Cable shielding 1 M32 40 1 M20 1 M16 2 M12 ...

Page 20: ...As soon as the power supply to the converter is activated a 2 second display test is carried out during which all characters on the display are shown NOTICE Requirements and limit values for harmonic currents Pumps with the engine power classes of 11 kW 15 kW 18 5 kW and 22 kW are equipment for professional usage These devices are subject to special connectivity conditions since a short cir cuit r...

Page 21: ...d via Ext Off SBM Available transfer relay In normal operation the relay is activated when the pump is running or in standby The relay is deactivated if an initial malfunction occurs or if the main power supply is disconnected pump switches off Pump availability even temporarily can thus be signalled to the switchgear Can be configured in the Service menu 5 7 6 0 Potential free contact minimum 12 ...

Page 22: ...Ext Off MP 20 mA 10 DDG GND In2 GND 24 V In1 Connections and control rules of each operating mode Signal connections and control rules Connection Signal Operating modes Setting Current Voltage see the diagrams below In Speed stage control mode speed manual C1 speed external control C1 C2 S3 S4 In Constant pressure p c mode Control with a relative pressure sensor In Δp c mode Control with a differe...

Page 23: ... C2 2 wires 20 mA 10 V 0 V IN1 sensor Position C3 2 wires 20 mA 10 V 24 V 3 wires 20 mA 10 V 0 V 24 V IN1 and IN2 sensors Position C4 2 wires 20 mA 10 V 24 V 3 wires 20 mA 10 V 0 V 24 V IN Remote control External signal Sensor IN1 sensor IN2 sensor IN2 IN2 IN2 IN2 IN1 IN1 IN1 IN1 GND GND GND GND GND GND GND GND 24 V 24 V 24 V 24 V Aux Aux Aux Aux Ext Off Ext Off Ext Off Ext Off MP MP MP MP 20 mA 1...

Page 24: ...surement range Between 0 and 2 mA the cable is considered cut Between 0 and 1 V the cable is considered cut Safety area Safety area 100 100 Sensor signal 0 20 V 0 0 20 10 Current input mA Voltage input V Value in of the sensor s measurement range Value in of the sensor s measurement range Sensor signal 2 10 V Sensor signal 0 10 V Sensor input Current signal Position S1 Sensor input Voltage signal ...

Page 25: ...fety area 100 Setpoint signal 2 10 V Position S6 0 1 2 10 Voltage input V Setpoint in of the sensor s measurement range Area where the converter deactivates Safety area 100 30 30 External signal 4 20 mA 0 6 10 3 5 20 Current input mA Converter frequency Area where the converter deactivates Safety area 100 External signal 2 10 V 0 10 Voltage input V Converter frequency Area where the converter deac...

Page 26: ...in cock once the air has escaped and the liquid is flowing in the pump WARNING If the pumped fluid is hot and under high pressure the fluid escaping at the drain cock may cause burns or other injuries Open the guard valve on the discharge side fully 3 Close the priming drain plug 5a 8 2 Starting CAUTION Risk of property damage The pump must not operate at zero flow discharge valve closed WARNING R...

Page 27: ...nu Turn the rotary knob to scroll through any menu level e g 4000 5000 Blinking elements value menu number symbol or icon allow the selection of a new value a new menu number or a new function Symbol Description When the arrow appears An impulse on the rotary knob provides access to a sub menu e g 4000 4100 When the return arrow appears An impulse on the rotary knob provides access to the higher m...

Page 28: ...d be set at 60 of the pump s maximum pressure Mode variable pressure Δp v Fig 2D 3D 4D In Δp v mode the converter changes the dif ferential pressure of the pump in a linear manner in line with the delivery rate required by the installation The duty point Pset is defined manually via the menus or an external signal The duty point at a zero delivery rate Pset is defined manually via the menus This m...

Page 29: ...ge control mode Switch 1 OFF in OPERATION position Adjustment in Constant pressure mode Switch 1 OFF in OPERATION position Adjustment in PID control mode Switch 1 OFF in OPERATION position Setpoint setting Setpoint setting Setpoint setting Type of control Pump Information Service Appears when an error is activated Error acknowledgement ...

Page 30: ...knob for two seconds The Easy menu symbol is displayed Fig A7 Press the rotary knob to validate this choice The display will switch to menu number 2 0 0 0 Fig A8 After performing the adjustments put DIP switch 1 in the OFF position Fig A1 pos 1 Expert menu The menu for accessing all the parameters Press the rotary knob for two seconds and turn it in order to select the expert menu The Expert menu ...

Page 31: ...erating instructions Wilo Helix VE MVIE 11 15 18 5 22kW IE5 English Fig A2 EASY menu EXPERT menu Adjusting the EXPERT menu Fig A4 Selecting the operating mode Setpoint setting Pump Information Adjusting the EASY menu Fig A3 ...

Page 32: ...xternal setpoint input OFF IN2 external setpoint input ON IN2 external input Selection of the signal type Selection of the slope Δp v Delta 50 100 Constant pressure p c if the open hydraulic loop is selected Δp c if the closed hydraulic loop is selected menu 5 7 8 0 Menu accessible if the closed hydraulic loop is selected menu 5 7 8 0 IN1 sensor input Selection of the measurement range IN1 sensor ...

Page 33: ...signal type IN2 external setpoint input OFF IN2 external setpoint input ON PID parameter selection P 30 0 30 0 PID parameter selection I 10 ms 300 s PID parameter selection D 0 ms 300 s IN2 external input Selection of the signal type PID parameter selection P 30 0 30 0 PID parameter selection I 10 ms 300 s PID parameter selection D 0 ms 300 s ...

Page 34: ...operating manual for this product Does not appear when the speed stage control is activated Does not appear when the speed stage control is activated In PID mode P 30 0 30 0 Does not appear when the speed stage control is activated To be performed with motor switched off Return to factory setting after validating the application change Does not appear when the PID control is activated Does not app...

Page 35: ... States Pump data Actual values Pressure or Operating hours SSM relay Pump type key SBM relay Application controller software version Ext Off input Motor controller software version Consumption Power supply cut counter Performance or Does not appear when the speed stage control is activated NAVIGATING THE 4000 INFORMATION MENU ...

Page 36: ...k of scalding In case of high water temperatures and high system pressures close the insulating valves upstream and downstream of the pump First allow pump to cool down These pumps are maintenance free Nevertheless a regular check is recommended every 15 000 hours Optionally the mechanical seal for certain mod els can be replaced easily thanks to its cartridge design In case of pump with half flan...

Page 37: ...e the air from the pump and ensure that the suction pipe socket is sealed Possibly start the pump for 20 30 s Open the drain cock to let air escape Close the drain cock and repeat several times until no more air comes out of the drain cock In Constant pressure mode the pressure sensor is not adapted Install a sensor with a compliant pressure scale and precision The pump is vibrating or is noisy Fo...

Page 38: ...l mal function occurs or if the main power sup ply is disconnected pump switches off Pump availability even temporarily is signalled to the switchgear State 2 Run transfer relay The relay is activated when the pump is running State 3 Power on transfer relay The relay is activated when the pump is connect ed to the network SSM relay Failures transfer relay If consecutive malfunctions of the same ty...

Page 39: ...lity of the valve 0 s E010 5s 0 s Unlimited 1 The pump is blocked Dismantle pump clean it and replace the faulty parts Possible mechanical motor malfunction roller bearings 60 s E011 15s 0 s 60 s 6 The pump is deactivated or is running dry Re prime by filling the pump See 9 3 Check the impermeability of the foot valve 300 s E020 5s 0 s 300 s 6 The motor is heating up Clean the cooling ribs at the ...

Page 40: ...r during the 24 hours of the error occurrence e g 1 6 The time remaining until the error is reset auto matically in seconds Wait for the auto reset time to elapse Example of error page Example of status page A timer runs inside the system The remaining time in seconds until the error is automatically acknowledged is displayed When the maximum number of error is reached and the last follow up time ...

Page 41: ...sal in domestic waste is forbidden In the European Union this symbol can appear on the product the packaging or the accompanying documentation It means that the electrical and electronic products in question must not be dis posed of along with domestic waste To ensure proper handling recycling and disposal of the used products in question please note the following points Only hand over these produ...

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Page 48: ...Pioneering for You WILO SE Wilopark 1 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact ...

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